JT-M-003 — машина для формовки широких плоских лент-носителей
High-Capacity Forming Solution for 120mm Wide Carrier Tape Production
Введение
The JT-M-003 Wide-Width Flat-Plate Carrier Tape Forming Machine is engineered for manufacturers requiring extended tape width capability without compromising precision or production efficiency. As a high-configuration flat-plate system, this machine supports tape widths up to 120mm—making it an ideal choice for large-format electronic components, connectors, and modules that cannot be accommodated by standard-width systems.
Flat-plate forming machines are particularly suitable for PS and PET carrier tape production, offering the dimensional stability required for consistent pocket depth across a range of materials. The JT-M-003 builds on this foundation with enhanced width capability, precision Japanese IAI mechanical hand feeding, and an optimized mechanical structure that delivers superior stability and ease of operation.
К типичным областям применения относятся:
- Wide carrier tape production — Supporting tape widths from 12mm to 120mm
- Large-component packaging — Capable of forming pockets up to 25mm depth for oversized electronic components
- Обработка материалов PS, PET и PC — Совместимо как с проводящими, так и с непроводящими материалами
- Medium-to-high volume manufacturing — Production speeds of 200–350 meters/hour
- Frequent changeover environments — Quick setup with optical positioning systems and minimal operator skill requirements
What Makes the JT-M-003 Unique
The JT-M-003 represents a significant advancement in flat-plate forming capability, with particular focus on width range and feeding precision.
| Особенность | JT-M-002 | JT-M-003 (Enhanced) |
|---|---|---|
| Max. Tape Width | 104mm | 120mm |
| Feeding System | Panasonic servo + CRK linear module | IAI Mechanical Hand (Japan) |
| Feeding Repeat Accuracy | ±0,02 мм | ±0,02 мм |
| Скорость производства | 200–430 M | 200–350 M |
| Unique Capability | — | Partial 8mm 1-to-2 capability |
The key differentiator of the JT-M-003 is its use of an original Japanese IAI mechanical hand for tape feeding. This precision feeding mechanism delivers repeat positioning accuracy of ±0.02mm with fully digital stroke adjustment through the HMI—eliminating the need for mechanical setup and enabling one-step positioning with high speed and accuracy.
Основные технические характеристики
| Параметр | Технические характеристики |
|---|---|
| Ширина ленты (W) | 12mm – 120mm (partial 8mm 1-to-2 capability) |
| Максимальная глубина кармана (K0) | 25 мм |
| Скорость производства | 200 – 350 meters/hour |
| Методы формования | Формование с помощью воздушного выдува, формование в мужской форме, формование с поддержкой, обратное выдувное формование |
| Feeding System | IAI Mechanical Hand (Japan) |
| Feeding Repeat Accuracy | ±0,02 мм |
| Optical Readout Accuracy | ±0.005mm (forming & punching modules) |
| Positioning System | High-precision linear guides (X-Y) |
| Punching Feature | Pulley positioning / punch correction device for consistent edge holes |
| Module Surface Finish | Full steel with chrome plating |
| Control System | Mitsubishi PLC + Weintek HMI |
| Подходящие материалы | ПС, ПЭТ, ПК (проводящие и непроводящие) |
| Источник питания | 380/220 В, 50–60 Гц |
| Требования к давлению воздуха | 6–8 бар |
Precision Engineering for Wide-Format Production
1. Extended Width Capability
The JT-M-003 supports tape widths up to 120mm—significantly broader than standard systems. This capability enables manufacturers to:
- Package large connectors and modules that require wider carrier tapes
- Reduce the need for specialized equipment for wide-format products
- Serve diverse customer requirements with a single machine
For 8mm tapes, the machine offers a 1-to-2 production capability (partial), providing flexibility for manufacturers who occasionally run narrow tapes alongside their wide-format production.
2. IAI Mechanical Hand Feeding System
The feeding system is the defining feature of the JT-M-003:
- Original Japanese IAI mechanical hand — Industry-leading precision feeding mechanism
- ±0.02mm repeat accuracy — Consistent pocket positioning across all production runs
- Цифровая регулировка хода — Operator inputs stroke length directly through the HMI, eliminating mechanical calibration
- High-speed operation — Supports production speeds of up to 350 meters/hour
- One-step positioning — Adjustments are precise and immediate, reducing setup time
This precision feeding capability is critical for maintaining the P2 pitch accuracy required by EIA-481-D standards—particularly important for wide tapes where positioning errors can compound across the tape width.
3. High-Precision Optical Digital Readout
Both the forming and punching modules are equipped with a high-precision optical digital readout system с ±0.005mm accuracy. This enables:
- Real-time visual feedback — Operators can see displacement values when adjusting P2 and F values
- One-step positioning — Eliminates trial-and-error adjustments
- Reduced setup time — Critical for manufacturers with frequent changeovers
- Consistent quality — Digital readout ensures repeatable settings across production runs
4. Precision Punching with Correction
The punching module features a pulley positioning or punch correction device that ensures the sprocket holes remain consistently accurate throughout the production run. This system:
- Compensates for minor material variations
- Guarantees that edge holes are “always OK” during production
- Reduces the need for frequent operator intervention
For wide tapes up to 120mm, maintaining sprocket hole accuracy across the full tape width is particularly challenging—the JT-M-003’s correction system addresses this critical requirement.
5. Superior Mechanical Structure
The JT-M-003 features a highly optimized mechanical structure with a “high configuration”—meaning premium components and robust engineering:
| Компонент | Технические характеристики |
|---|---|
| ПЛК | Mitsubishi (Япония) |
| HMI | Weintek (Тайвань) |
| Сервомотор | Panasonic (Япония) |
| Линейный модуль | CRK Precision Clean Linear Module |
| Optical System | Yixing High-Precision Digital Display |
| Linear Guides | HIWIN High-Precision (Taiwan) |
| Регулятор температуры | Omron (Япония) |
| Цилиндры | SMC (Япония) |
| Электромагнитные клапаны | FESTO (Германия) |
| Источник питания | С добрыми намерениями |
| Реле | Шнайдер |
| Castors | FOMA (Moving/positioning integrated anti-vibration) |
6. Four Forming Methods
The JT-M-003 supports four distinct forming methods, providing flexibility for different material types, pocket geometries, and production requirements:
| Метод формования | Описание | Наиболее подходит для |
|---|---|---|
| Формование с помощью струи воздуха | Сжатый воздух вдавливает нагретую ленту в полость | Тонкие материалы, неглубокие карманы |
| Формование мужских форм | Выпуклая форма вдавливает ленту в полость | Глубокие карманы, плотные материалы |
| Формовка с механической поддержкой | Сочетание механической формовки и формовки под давлением воздуха | Сложные геометрические формы |
| Обратное выдувное формование | Давление воздуха с обратной стороны способствует формированию | Материалы с высокой усадкой |
7. Fully Automated Production
The JT-M-003 integrates the complete production flow into a single, automated system:
- Автоматическая подача — IAI mechanical hand with digital stroke control
- Автоматическая резка — Точная резка готовой ленты
- Автоматическая перемотка — Стабильное регулирование натяжения для аккуратной намотки на катушку
- Трехрежимная работа — Each station can be set to “Auto,” “Manual,” or “Stop”
- X-Y linear guide system — Ensures straight-line movement of all modules in both transverse and longitudinal directions
- Adjustable slope capability — Lightweight, convenient module tilt adjustment
Отраслевые стандарты и эксплуатационные характеристики
The JT-M-003 is designed to meet EIA-481-D specifications for embossed carrier taping of surface-mount components.
According to industry data, carrier tape forming machines with high-precision optical readout systems achieve positioning accuracy of ±0.005mm, enabling operators to adjust P2 and F values with visual feedback for one-step positioning. This level of accuracy is essential for wide tapes where dimensional tolerances become more critical as tape width increases.
Industry literature confirms that high-precision forming machines are foundational equipment for SMD component manufacturing and packaging, delivering “consistent pocket geometry, strong mechanical stability, and excellent melt-flow characteristics”.
Operator-Friendly Design
The JT-M-003 is engineered for minimal operator skill requirements:
- Zero-experience friendly — “Not very demanding on the adjustment technician, zero starting point”
- Optical positioning guidance — Visual feedback eliminates guesswork during adjustments
- Intuitive HMI — Clear touchscreen interface with parameter storage and recall
- Quick setup — Faster changeovers compared to conventional mechanical adjustment methods
- Short adjustment time — Low material loss, low defect rate, low customer complaint rate
Why Choose the JT-M-003?
1. Industry-Leading Width Capability
With support for tape widths up to 120mm, the JT-M-003 accommodates the broadest range of applications in its class. This capability is critical for manufacturers serving:
- Large connector and module packaging
- Automotive electronics components
- Power semiconductor devices
- Specialty applications requiring wide-format carrier tapes
2. Precision Japanese Feeding System
Этот IAI mechanical hand delivers ±0.02mm feeding accuracy with fully digital control—eliminating the mechanical complexity and inconsistency of cam-based or manual feeding systems.
3. Enhanced Punching Reliability
Этот pulley positioning or punch correction device ensures consistent edge hole accuracy even during long production runs—a critical feature for maintaining SMT compatibility.
4. Superior Mechanical Optimization
The JT-M-003 features a “highly optimized mechanical structure with high configuration”, providing:
- Superior stability during operation
- Convenient and quick adjustment capability
- Very good stability over long production runs
5. Proven Component Quality
Components from Mitsubishi, Panasonic, Omron, SMC, FESTO, HIWIN, and Schneider provide the reliability that electronics manufacturers demand.
6. Durability and Long Service Life
All modules feature full steel construction with chrome plating, providing excellent corrosion resistance and long service life in demanding production environments.
7. Low Defect Rate
The machine’s optimized design and stable operation result in:
- Short setup times
- Low material loss
- Low defect rates
- Minimal customer complaints
Приложения
- Large-component semiconductor packaging — Wide carrier tape for power modules, IGBTs, and large ICs
- Производство поверхностного монтажа — Compatible with high-speed pick-and-place equipment across wide tape formats
- Сборка светодиодных модулей — Специализированная лента-носитель для светодиодов различных форм-факторов
- Автомобильная электроника — Deep-cavity packaging for sensors, connectors, and control modules
- Connector manufacturing — Wide-format carrier tape for connectors and interconnects
- Consumer electronics — Diverse product lines with varying tape specifications
- OEM/contract manufacturing — Flexible production for customers with wide-ranging requirements
Техническая поддержка и услуги
Компания Jenten обеспечивает комплексную поддержку клиентов на протяжении всего жизненного цикла оборудования:
- Консультация перед покупкой — Анализ приложений и рекомендации по настройке
- Монтаж и ввод в эксплуатацию — Профессиональная настройка на месте
- Обучение операторов — Comprehensive training for production personnel—zero-experience operators can achieve consistent quality results with minimal training
- Наличие запасных частей — Reliable supply of genuine components from global suppliers
- Техническая поддержка — Удаленная и выездная помощь в устранении неисправностей
Заключение
The JT-M-003 Wide-Width Flat-Plate Carrier Tape Forming Machine delivers the extended width capability, precision feeding, and operational simplicity that growing electronics manufacturers need. With support for tape widths up to 120mm, a precision Japanese IAI mechanical hand feeding system, and an optimized mechanical structure, this system offers exceptional value for semiconductor, SMT, LED, and consumer electronics packaging applications.
The JT-M-003 is particularly well-suited for manufacturers serving diverse product lines with varying tape width requirements—eliminating the need for multiple machines while maintaining the precision and quality required by today’s electronics industry.
Для получения подробных технических характеристик и информации о ценах, пожалуйста, обратитесь к нашему отделу продаж. Мы с удовольствием обсудим ваши конкретные производственные требования и порекомендуем оптимальную конфигурацию для вашей задачи.
О компании Jenten: Компания Jenten (Хэнань Цзиньтэн Кэцзи) занимается разработкой и производством высокопроизводительного оборудования для формирования лент-носителей, предназначенного для предприятий полупроводниковой, SMT, светодиодной и бытовой электроники. Ассортимент нашей продукции включает плоскопанельные и роликовые машины для формирования лент-носителей, системы перемотки, оборудование для плазменной очистки, а также решения для маркировки лент-носителей.
Следующая статья из этой серии: [JT-H-004 High-Precision Flat-Plate Forming Machine] | [JT-H-005 Ultra-High-Precision Forming Machine] | [Comparing Flat-Plate Configurations]
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