JT-M-002 Машина для формовки ленты-носителя с плоскими пластинами
Precision Engineered for Standard-Duty Deep-Cavity Carrier Tape Production
Введение
The JT-M-002 Flat-Plate Carrier Tape Forming Machine is a medium-configuration system engineered for manufacturers requiring reliable, high-quality production of standard-duty carrier tapes. Building on the foundation of the JT-J-005, this model delivers enhanced performance through upgraded critical components—particularly in the punching system—while maintaining the core flat-plate forming advantages of deep-pocket capability and material flexibility.
Flat-plate (intermittent) forming systems are especially suitable for PS and PET carrier tape production, offering the dimensional stability required for consistent pocket depth across a range of materials . As the industry standard for carrier tape production, EIA-481-D compliance is fundamental, and the JT-M-002 is designed to meet these specifications across its entire operating range.
К типичным областям применения относятся:
- Standard-to-wide carrier tape production — Supporting tape widths from 12mm to 104mm
- Deep-cavity component packaging — Возможность формирования углублений глубиной до 25 мм
- Обработка материалов PS, PET и PC — Совместимо как с проводящими, так и с непроводящими материалами
- Производство средних партий — Production speeds of 200–430 meters/hour
- Frequent changeover environments — Quick setup with X-Y micrometer adjustment and optical positioning systems
What Makes the JT-M-002 Unique
The JT-M-002 represents a significant upgrade over entry-level flat-plate systems, with particular focus on punching accuracy and setup efficiency.
| Особенность | JT-J-005 | JT-M-002 (Enhanced) |
|---|---|---|
| Max. Tape Width | 88mm | 104mm |
| Punching System | Standard servo | Punch alignment device + optical digital readout |
| Positioning System | Standard guides | High-precision linear guides (X-Y) |
| Optical Digital Readout | — | ±0.005mm on forming & punching modules |
| Module Surface Finish | Chrome-plated steel | Aluminum sandblasted + anodized (wear areas: black zinc-plated steel) |
| Setup Time | Стандартный | Reduced—optimum for zero-experience operators |
Основные технические характеристики
| Параметр | Технические характеристики |
|---|---|
| Ширина ленты (W) | 12mm – 104mm |
| Максимальная глубина кармана (K0) | 25 мм |
| Скорость производства | 200 – 430 meters/hour |
| Методы формования | Формование с помощью воздушного выдува, формование в мужской форме, формование с поддержкой, обратное выдувное формование |
| Точность повторяемости позиционирования | ±0,02 мм |
| Optical Readout Accuracy | ±0.005mm (forming & punching modules) |
| Подходящие материалы | ПС, ПЭТ, ПК (проводящие и непроводящие) |
| Источник питания | 380/220 В, 50–60 Гц |
| Требования к давлению воздуха | 6–8 бар |
| Совместимые диаметры катушек | 13, 15, 22, 27 дюймов |
Note: Full dimensional specifications will be confirmed upon customization.
Precision Engineering for Superior Quality
1. Advanced Control and Positioning System
The JT-M-002 is equipped with a Mitsubishi PLC control system paired with a Weintek touchscreen HMI—a combination widely recognized for reliability and ease of use in carrier tape forming applications .
The positioning system features:
- High-precision linear guide rails in both transverse (X-axis) and longitudinal (Y-axis) directions, ensuring straight-line movement across all modules
- Adjustable module tilt capability, allowing fine-tuning for perfect material alignment
- Lightweight, smooth movement for quick and effortless adjustments
2. Precision Drive System
The machine utilizes Panasonic servo motors coupled with CRK precision linear modules for tape feeding, delivering repeat positioning accuracy of ±0,02 мм . The feeding stroke is digitally controlled through the HMI, allowing operators to input exact stroke lengths directly without mechanical adjustment.
Key advantages:
- Цифровая регулировка хода — Исключает необходимость ручной механической регулировки
- High-speed capability — Supports production speeds of up to 430 meters/hour
- Стабильная воспроизводимость — Обеспечивает одинаковое расположение карманов от цикла к циклу
3. Enhanced Punching System
The JT-M-002’s punching system features several significant upgrades:
Punch Alignment Device: A dedicated positioning mechanism ensures the sprocket holes remain consistently accurate—guaranteeing that the “edge holes are always OK” throughout the production run.
High-Precision Optical Digital Readout: Both the forming and punching modules are equipped with an optical digital readout system with ±0.005mm accuracy. This enables:
- Real-time visual feedback — Operators can see displacement values when adjusting P2 and F values
- One-step positioning — Adjustments are precise and immediate, eliminating trial-and-error
- Reduced setup time — Critical for manufacturers with frequent changeovers
4. Superior Module Construction
The JT-M-002 employs a dual-material construction approach for optimal durability and ease of maintenance:
| Компонент | Material/Finish | Преимущество |
|---|---|---|
| Main modules | Aluminum sandblasted + anodized | Lightweight, corrosion-resistant, smooth movement |
| Frequently-adjusted areas | Steel with black zinc plating | Wear-resistant, durable under repeated adjustment |
This approach ensures that the machine maintains its precision and smooth operation even after years of frequent adjustments and changeovers. According to industry reports, flat-plate forming machines with this level of precision and stability are capable of continuous 24-hour production while maintaining quality standards .
5. Versatile Forming Capabilities
The JT-M-002 supports four distinct forming methods:
| Метод формования | Описание | Наиболее подходит для |
|---|---|---|
| Формование с помощью струи воздуха | Сжатый воздух вдавливает нагретую ленту в полость | Тонкие материалы, неглубокие карманы |
| Формование мужских форм | Выпуклая форма вдавливает ленту в полость | Глубокие карманы, плотные материалы |
| Формовка с механической поддержкой | Сочетание механической формовки и формовки под давлением воздуха | Сложные геометрические формы |
| Обратное выдувное формование | Давление воздуха с обратной стороны способствует формированию | Материалы с высокой усадкой |
6. High-Quality Components
| Компонент | Бренд |
|---|---|
| ПЛК | Mitsubishi (Япония) |
| HMI | Weintek (Тайвань) |
| Сервомотор | Panasonic (Япония) |
| Линейный модуль | CRK Precision |
| Optical Digital Readout | Yixing (High-precision) |
| Linear Guides | HIWIN (Taiwan) |
| Регулятор температуры | Omron (Япония) |
| Цилиндры | SMC (Япония) |
| Электромагнитные клапаны | FESTO (Германия) |
| Источник питания | С добрыми намерениями |
| Реле | Шнайдер |
7. Fully Automated Production
The JT-M-002 integrates the complete production flow:
- Автоматическая подача — Controlled by servo drive with three-mode operation (Auto/Manual/Stop)
- Автоматическая резка — Точная резка готовой ленты
- Автоматическая перемотка — Consistent tension control
- In-line quality monitoring — Continuous process oversight
Отраслевые стандарты и эксплуатационные характеристики
The JT-M-002 is designed to meet EIA-481-D specifications for embossed carrier taping of surface-mount components.
According to industry data, flat-plate carrier tape forming machines typically achieve production speeds of 160–350 meters/hour . The JT-M-002 delivers 200–430 meters/hour, placing it at the high-performance end of the range while maintaining dimensional stability.
Key performance advantages noted in industry literature include:
- Particular suitability for PS and PET — Flat-plate systems excel with these materials
- In-line quality detection — Reduces material waste by identifying issues during production
- Непрерывная работа — Designed for 24-hour production with minimal maintenance interruption
For wider tapes (up to 104mm), linear forming machines like the JT-M-002 are the recommended choice, as opposed to rotary systems which are typically optimized for narrower widths .
Operator-Friendly Design
The JT-M-002 is engineered for minimal operator skill requirements:
- Zero-experience friendly — Simplified setup procedures reduce training time
- Optical positioning guidance — Visual feedback eliminates guesswork during adjustments
- Intuitive HMI — Clear touchscreen interface with parameter storage and recall
- Quick setup — Faster changeovers than comparative models
According to industry feedback, machines with this level of precision and user-friendly design enable operators with minimal experience to achieve consistent quality results—significantly reducing reliance on highly skilled technicians .
Why Choose the JT-M-002?
1. Superior Punching Precision
The combination of the punch alignment device and optical digital readout (±0.005mm) ensures that sprocket hole accuracy is maintained at levels rarely achieved in this machine class. This is particularly critical for:
- High-speed SMT feeding compatibility
- Reduced customer complaints
- Consistent tape performance on automated assembly lines
2. Extended Width Range
With support for tape widths up to 104mm, the JT-M-002 accommodates a broader range of applications than standard 88mm systems—making it suitable for wider component types and specialty packaging needs.
3. Optimized Setup Efficiency
The high-precision linear guides and optical positioning systems dramatically reduce setup time compared to conventional mechanical adjustment methods. This translates to:
- Less material waste during changeovers
- Higher overall equipment effectiveness (OEE)
- Reduced operator fatigue and error
4. Proven Component Quality
Components from Mitsubishi, Panasonic, Omron, SMC, FESTO, HIWIN, Mean Well, and Schneider provide the reliability that electronics manufacturers demand .
5. Exceptional Durability
The dual-material construction (aluminum anodized + steel black zinc-plated) ensures long-term precision even in demanding production environments.
6. Low Failure Rate
The JT-M-002’s stable design and high-quality components result in:
- Short setup times
- Low material loss
- Low defect rates
- Minimal customer complaints
Приложения
- Упаковка полупроводников и интегральных схем — Standard and wide carrier tape for IC components
- Производство поверхностного монтажа — Совместимость с высокоскоростным оборудованием для установки компонентов
- Сборка светодиодных модулей — Специализированная транспортировочная лента для светодиодных компонентов
- Автомобильная электроника — Deep-cavity packaging for sensors and connectors
- Consumer electronics — Diverse product lines with varying tape specifications
- Custom packaging — Производство прототипов и мелких партий
Заключение
The JT-M-002 Flat-Plate Carrier Tape Forming Machine delivers the precision, durability, and operator-friendly design that growing electronics manufacturers need. With enhanced punching accuracy, expanded width capability, and rapid setup features, this system offers exceptional value for semiconductor, SMT, LED, and consumer electronics packaging applications.
Для получения подробных технических характеристик и информации о ценах, пожалуйста, обратитесь к нашему отделу продаж.
О компании Jenten: Компания Jenten (Хэнань Цзиньтэн Кэцзи) занимается разработкой и производством высокопроизводительного оборудования для формирования лент-носителей, предназначенного для предприятий полупроводниковой, SMT, светодиодной и бытовой электроники. Ассортимент нашей продукции включает плоскопанельные и роликовые машины для формирования лент-носителей, системы перемотки, оборудование для плазменной очистки, а также решения для маркировки лент-носителей.
Следующая статья из этой серии: [JT-H-003 High-Speed Flat-Plate Forming Machine] | [Comparing Flat-Plate Configurations]
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