JT-M-005 Counting & Slitting Machine
Precision Slitting and Component Counting for SMT Carrier Tape Processing
Введение
The JT-M-005 Counting & Slitting Machine is a specialized processing system engineered for SMT warehouses, kitting operations, and carrier tape production facilities. This machine combines precision slitting capabilities with accurate component counting functionality—addressing two critical needs in the electronics manufacturing supply chain: converting wide carrier tape reels into narrower finished rolls and providing reliable component quantity verification.
In SMT production environments, carrier tape slitting is not merely a material handling step; it directly affects material flow efficiency and overall warehouse operations accuracy . The JT-M-005 addresses this requirement through precision engineering, automated controls, and user-friendly operation that delivers consistent results with minimal operator intervention.
Typical applications include:
- Carrier tape slitting — Converting wide carrier tape reels into narrower finished rolls for SMT production
- Cover tape slitting — Precision cutting of cover tape to match carrier tape specifications
- Component counting — Accurate quantity verification for inventory management and kitting
- Protective tape processing — Slitting and counting for various protective tape applications
Key Technical Specifications
| Параметр | Технические характеристики |
|---|---|
| Slitting Capability | Carrier tape, cover tape, protective tape |
| Counting Modes | Cavity count / Length measurement (meter count) |
| Cutting Method | Electric scissors |
| Cutting Accuracy | ±0.1mm |
| Control System | Touchscreen HMI + PLC |
| Drive System | Digital speed controller |
| Blade Material | Tungsten steel (Yongchuang) with NSK bearings |
| Tape Guide | Stainless steel blade shaft |
| Auto Tape Application | Automatic masking tape cutting and application |
| Sensors | Omron photoelectric sensor, Omron encoder, FORTEK proximity sensor |
| Relays | Idec (Japan) |
| Power Switch | Stainless steel high-power switch |
Precision Engineering for Reliable Operation
1. Advanced Control System
The JT-M-005 is equipped with a touchscreen HMI and PLC control system that provides intuitive operation and precise parameter management:
- User-friendly interface — Operators can select slitting methods, counting modes, and cutting parameters through the touchscreen
- Parameter storage — Production settings can be saved and recalled for different product specifications
- Cutting deviation correction — The system allows for adjustment of cutting deviation through the HMI
2. Flexible Slitting Capability
The JT-M-005 supports a wide range of slitting applications:
- Carrier tape slitting — Converts wide carrier tape reels into narrower strips suitable for SMT production
- Cover tape slitting — Precision cutting of protective cover tapes
- Protective tape processing — Various tape types requiring slitting and counting
For carrier tape slitting, edge quality is particularly critical. Burrs on the slit edge can cause pocket contamination, pocket geometry errors, and line stops in automatic embossing equipment . The JT-M-005 addresses this through:
- High-quality tungsten steel blades (Yongchuang brand) that maintain sharpness for clean cuts
- Точная центровка лезвий to minimize edge burrs
- NSK bearings ensuring smooth blade rotation and consistent cutting performance
3. Dual-Mode Counting System
The machine offers two counting modes to accommodate different production requirements:
| Counting Mode | Description | Наиболее подходит для |
|---|---|---|
| Cavity Count | Counts the number of pockets/cavities on the tape | Component counting for SMT kitting |
| Meter Count | Measures the length of tape processed | Inventory management and length verification |
The counting system uses Omron photoelectric sensors and encoders for accurate counting, with results displayed on the HMI. This dual-mode capability allows operators to choose the most appropriate counting method for their specific application.
4. Precision Cutting System
The machine features an electric scissors cutting system with ±0.1mm cutting accuracy:
- Electric scissors — Provides clean, precise cuts
- Cutting deviation correction — Adjustable through the HMI
- Digital control — Cutting parameters can be fine-tuned for different tape types and thicknesses
5. Automatic Masking Tape Application
The JT-M-005 includes an automatic masking tape cutting and application system:
- Auto cut and apply — The machine automatically cuts and applies masking tape to finished rolls
- Process integration — Eliminates the need for manual tape application
- Efficiency improvement — Reduces operator handling and speeds up the packaging process
6. High-Quality Component Selection
| Component | Brand/Specification |
|---|---|
| Control System | Xiankong touchscreen HMI + PLC |
| Photoelectric Sensor | Omron (Japan) |
| Encoder | Omron (Japan) |
| Proximity Sensor | FORTEK |
| Relays | Idec (Japan) |
| Blade Material | Tungsten steel (Yongchuang) |
| Bearings | NSK (Japan) |
| Blade Shaft | Stainless steel |
7. Automated Operation
The JT-M-005 integrates the complete processing flow:
- Automatic slitting — Precision cutting of wide tape into narrower strips
- Automatic counting — Real-time component or length counting
- Automatic tape application — Masking tape applied to finished rolls
- Digital speed control — Adjustable processing speed via digital controller
Industry Applications
SMT Warehousing and Kitting
In SMT warehouses, reel splitting is a critical process that directly impacts material flow efficiency and production readiness . The JT-M-005 addresses several key requirements:
- Accurate component counting — Reduces reliance on manual counting methods that are prone to errors
- Efficient reel splitting — Converts large reels into smaller quantities for production orders
- Inventory accuracy — Provides reliable quantity verification for inventory management
Carrier Tape Production
For carrier tape manufacturers, the JT-M-005 serves as a finishing station:
- Converting — Slits wide production reels into customer-specified widths
- Quality control — Provides an opportunity for final quality inspection during the slitting process
- Packaging — Applies masking tape to finished rolls for customer shipment
Operator-Friendly Design
The JT-M-005 is engineered for ease of use and minimal operator training:
- Touchscreen HMI — Intuitive interface with clear display of all parameters
- Parameter selection — Choose slitting method, counting mode, and cutting parameters through the HMI
- Digital speed control — Precise speed adjustment through digital controller
- Quick setup — Simple changeover between different tape types and widths
- Cutting deviation correction — Easy adjustment through the HMI
Why Choose the JT-M-005?
1. Dual Functionality
The JT-M-005 integrates both slitting and counting functions into a single machine, eliminating the need for separate equipment and reducing operational steps.
2. Counting Accuracy
The combination of Omron sensors and encoders provides reliable counting accuracy essential for SMT kitting and inventory management.
3. Cutting Precision
With ±0.1mm cutting accuracy and precision electric scissors, the machine delivers clean cuts without damaging the tape or its contents.
4. Automated Tape Application
The automatic masking tape application system speeds up the packaging process and ensures consistent tape application.
5. Proven Component Quality
Components from Omron, FORTEK, Idec, and NSK provide the reliability that electronics manufacturers expect from production equipment.
6. User-Friendly Operation
The touchscreen interface and simple parameter selection make the machine accessible to operators with minimal training.
7. Flexibility
Support for multiple tape types and the ability to select between cavity counting and length measurement make the JT-M-005 suitable for a wide range of applications.
Приложения
- SMT warehousing — Reel splitting and component counting for kitting operations
- Carrier tape manufacturing — Converting wide reels to finished customer specifications
- Cover tape processing — Precision slitting of cover tape materials
- Protective tape applications — Slitting and counting for various protective tape types
- Inventory management — Accurate quantity verification for stock control
Technical Support and Services
Support is provided throughout the equipment lifecycle:
- Консультация перед покупкой — Application analysis and configuration recommendations
- Монтаж и ввод в эксплуатацию — Professional on-site setup
- Обучение операторов — Comprehensive training for production personnel
- Наличие запасных частей — Reliable supply of genuine components
- Техническая поддержка — Remote and on-site troubleshooting assistance
Заключение
The JT-M-005 Counting & Slitting Machine delivers reliable performance for SMT warehousing and carrier tape processing operations. By integrating precision slitting with accurate component counting into a single system, it addresses the practical needs of electronics manufacturers who require efficient material handling and inventory management.
For detailed technical specifications and pricing information, please contact our sales team.
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