JT-M-005 Counting & Slitting Machine

Precision Slitting and Component Counting for SMT Carrier Tape Processing

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Introduction

The JT-M-005 Counting & Slitting Machine is a specialized processing system engineered for SMT warehouses, kitting operations, and carrier tape production facilities. This machine combines precision slitting capabilities with accurate component counting functionality—addressing two critical needs in the electronics manufacturing supply chain: converting wide carrier tape reels into narrower finished rolls and providing reliable component quantity verification.

In SMT production environments, carrier tape slitting is not merely a material handling step; it directly affects material flow efficiency and overall warehouse operations accuracy . The JT-M-005 addresses this requirement through precision engineering, automated controls, and user-friendly operation that delivers consistent results with minimal operator intervention.

Typical applications include:

• Carrier tape slitting — Converting wide carrier tape reels into narrower finished rolls for SMT production
• Cover tape slitting — Precision cutting of cover tape to match carrier tape specifications
• Component counting — Accurate quantity verification for inventory management and kitting
• Protective tape processing — Slitting and counting for various protective tape applications

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Key Technical Specifications

Parameter	Specification
Slitting Capability	Carrier tape, cover tape, protective tape
Counting Modes	Cavity count / Length measurement (meter count)
Cutting Method	Electric scissors
Cutting Accuracy	±0.1mm
Control System	Touchscreen HMI + PLC
Drive System	Digital speed controller
Blade Material	Tungsten steel (Yongchuang) with NSK bearings
Tape Guide	Stainless steel blade shaft
Auto Tape Application	Automatic masking tape cutting and application
Sensors	Omron photoelectric sensor, Omron encoder, FORTEK proximity sensor
Relays	Idec (Japan)
Power Switch	Stainless steel high-power switch

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Precision Engineering for Reliable Operation

1. Advanced Control System

The JT-M-005 is equipped with a touchscreen HMI and PLC control system that provides intuitive operation and precise parameter management:

• User-friendly interface — Operators can select slitting methods, counting modes, and cutting parameters through the touchscreen
• Parameter storage — Production settings can be saved and recalled for different product specifications
• Cutting deviation correction — The system allows for adjustment of cutting deviation through the HMI

2. Flexible Slitting Capability

The JT-M-005 supports a wide range of slitting applications:

• Carrier tape slitting — Converts wide carrier tape reels into narrower strips suitable for SMT production
• Cover tape slitting — Precision cutting of protective cover tapes
• Protective tape processing — Various tape types requiring slitting and counting

For carrier tape slitting, edge quality is particularly critical. Burrs on the slit edge can cause pocket contamination, pocket geometry errors, and line stops in automatic embossing equipment . The JT-M-005 addresses this through:

• High-quality tungsten steel blades (Yongchuang brand) that maintain sharpness for clean cuts
• Precision blade alignment to minimize edge burrs
• NSK bearings ensuring smooth blade rotation and consistent cutting performance

3. Dual-Mode Counting System

The machine offers two counting modes to accommodate different production requirements:

Counting Mode	Description	Best Suited For
Cavity Count	Counts the number of pockets/cavities on the tape	Component counting for SMT kitting
Meter Count	Measures the length of tape processed	Inventory management and length verification

The counting system uses Omron photoelectric sensors and encoders for accurate counting, with results displayed on the HMI. This dual-mode capability allows operators to choose the most appropriate counting method for their specific application.

4. Precision Cutting System

The machine features an electric scissors cutting system with ±0.1mm cutting accuracy:

• Electric scissors — Provides clean, precise cuts
• Cutting deviation correction — Adjustable through the HMI
• Digital control — Cutting parameters can be fine-tuned for different tape types and thicknesses

5. Automatic Masking Tape Application

The JT-M-005 includes an automatic masking tape cutting and application system:

• Auto cut and apply — The machine automatically cuts and applies masking tape to finished rolls
• Process integration — Eliminates the need for manual tape application
• Efficiency improvement — Reduces operator handling and speeds up the packaging process

6. High-Quality Component Selection

Component	Brand/Specification
Control System	Xiankong touchscreen HMI + PLC
Photoelectric Sensor	Omron (Japan)
Encoder	Omron (Japan)
Proximity Sensor	FORTEK
Relays	Idec (Japan)
Blade Material	Tungsten steel (Yongchuang)
Bearings	NSK (Japan)
Blade Shaft	Stainless steel

7. Automated Operation

The JT-M-005 integrates the complete processing flow:

• Automatic slitting — Precision cutting of wide tape into narrower strips
• Automatic counting — Real-time component or length counting
• Automatic tape application — Masking tape applied to finished rolls
• Digital speed control — Adjustable processing speed via digital controller

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Industry Applications

SMT Warehousing and Kitting

In SMT warehouses, reel splitting is a critical process that directly impacts material flow efficiency and production readiness . The JT-M-005 addresses several key requirements:

• Accurate component counting — Reduces reliance on manual counting methods that are prone to errors
• Efficient reel splitting — Converts large reels into smaller quantities for production orders
• Inventory accuracy — Provides reliable quantity verification for inventory management

Carrier Tape Production

For carrier tape manufacturers, the JT-M-005 serves as a finishing station:

• Converting — Slits wide production reels into customer-specified widths
• Quality control — Provides an opportunity for final quality inspection during the slitting process
• Packaging — Applies masking tape to finished rolls for customer shipment

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Operator-Friendly Design

The JT-M-005 is engineered for ease of use and minimal operator training:

• Touchscreen HMI — Intuitive interface with clear display of all parameters
• Parameter selection — Choose slitting method, counting mode, and cutting parameters through the HMI
• Digital speed control — Precise speed adjustment through digital controller
• Quick setup — Simple changeover between different tape types and widths
• Cutting deviation correction — Easy adjustment through the HMI

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Why Choose the JT-M-005?

1. Dual Functionality

The JT-M-005 integrates both slitting and counting functions into a single machine, eliminating the need for separate equipment and reducing operational steps.

2. Counting Accuracy

The combination of Omron sensors and encoders provides reliable counting accuracy essential for SMT kitting and inventory management.

3. Cutting Precision

With ±0.1mm cutting accuracy and precision electric scissors, the machine delivers clean cuts without damaging the tape or its contents.

4. Automated Tape Application

The automatic masking tape application system speeds up the packaging process and ensures consistent tape application.

5. Proven Component Quality

Components from Omron, FORTEK, Idec, and NSK provide the reliability that electronics manufacturers expect from production equipment.

6. User-Friendly Operation

The touchscreen interface and simple parameter selection make the machine accessible to operators with minimal training.

7. Flexibility

Support for multiple tape types and the ability to select between cavity counting and length measurement make the JT-M-005 suitable for a wide range of applications.

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Applications

• SMT warehousing — Reel splitting and component counting for kitting operations
• Carrier tape manufacturing — Converting wide reels to finished customer specifications
• Cover tape processing — Precision slitting of cover tape materials
• Protective tape applications — Slitting and counting for various protective tape types
• Inventory management — Accurate quantity verification for stock control

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Technical Support and Services

Support is provided throughout the equipment lifecycle:

• Pre-sales consultation — Application analysis and configuration recommendations
• Installation and commissioning — Professional on-site setup
• Operator training — Comprehensive training for production personnel
• Spare parts availability — Reliable supply of genuine components
• Technical support — Remote and on-site troubleshooting assistance

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Conclusion

The JT-M-005 Counting & Slitting Machine delivers reliable performance for SMT warehousing and carrier tape processing operations. By integrating precision slitting with accurate component counting into a single system, it addresses the practical needs of electronics manufacturers who require efficient material handling and inventory management.

For detailed technical specifications and pricing information, please contact our sales team.