JT-J-005 Машина для формовки плоской ленты-носителя
High-Precision, Cost-Effective Forming Solution for Medium-to-Wide Carrier Tape Production
Введение
The JT-J-005 Flat-Plate Carrier Tape Forming Machine is a versatile, high-performance system engineered for manufacturers requiring reliable production of medium-to-wide carrier tapes. As a flat-plate (intermittent) forming machine, it operates by pressing heated tape between flat plates with concave cavities—an approach particularly well-suited for deeper pockets and thicker materials where consistent cavity depth and dimensional stability are critical.
Flat-plate carrier tape forming machines are generally suitable for carrier tapes above 12mm, especially when the pocket depth (K0) exceeds 4mm . However, flat-plate systems can present challenges in forming stability, particularly in controlling P2 and F values . The JT-J-005 addresses these challenges through precision engineering, high-quality components, and an intuitive control system that simplifies setup and operation.
Typical applications include:
- Medium-to-wide carrier tape production — Supporting tape widths from 12mm to 88mm, with maximum pocket depth of 25mm
- PS, PET, and PC material processing — Compatible with both conductive and non-conductive materials
- Deep cavity requirements — Capable of forming pockets up to 25mm depth
- Medium-volume manufacturing — Production speeds of 200–400 meters/hour
- R&D and pilot production — Quick changeover and easy adjustment for prototyping
What Makes the Flat-Plate Configuration Unique
The flat-plate forming method uses a reciprocating press action—tape is fed into the forming station, heated plates close to form the pockets, then open to advance the tape to the next position. This intermittent process offers distinct advantages:
| Особенность | Преимущество |
|---|---|
| Deep pocket capability | Capable of forming pockets up to 25mm depth—significantly deeper than typical roller-type systems |
| Thick material compatibility | Handles material thicknesses up to 0.5mm |
| Superior dimensional control | Flat-plate pressing provides consistent pocket depth across the full tape width |
| Simplified tooling | Lower tooling cost compared to complex roller-type molds |
| Flexible material compatibility | Works with a wide range of materials including PS, PET, and PC |
For manufacturers who prioritize pocket depth capability and material flexibility over maximum production speed, the flat-plate configuration offers the ideal solution.
Key Technical Specifications
The JT-J-005 delivers robust performance across a comprehensive range of tape specifications:
| Параметр | Технические характеристики |
|---|---|
| Tape Width (W) | 12mm – 88mm |
| Максимальная глубина кармана (K0) | 25mm |
| Скорость производства | 200 – 400 meters/hour |
| Forming Methods | Air blow forming, male mold forming, assisted forming, reverse blow forming |
| Толщина материала | 0.3mm – 0.5mm |
| Подходящие материалы | PS, PET, PC (conductive and non-conductive) |
| Repeat Positioning Accuracy | ±0.02mm |
| Machine Dimensions (L×W×H) | 2,900mm × 640mm × 1,940mm |
| Вес машины | Approximately 650kg |
| Источник питания | 380/220V, 50–60Hz |
| Потребляемая мощность | 5kW |
| Air Pressure Requirement | 6–8 bar |
| Compatible Reel Diameters | 13, 15, 22, 27 inches |
Precision Engineering for Consistent Quality
1. Advanced Control System
The JT-J-005 is equipped with a Mitsubishi PLC control system and a Weintek touchscreen HMI—an industry-standard configuration known for reliability and ease of use . This system provides:
- Intuitive operation — All machine parameters are accessible through the touchscreen interface
- Stable control — PLC-based logic ensures consistent operation across all production runs
- Parameter storage — Production settings can be saved and recalled for different product specifications
2. High-Precision Drive System
The machine utilizes Panasonic servo motors coupled with CRK precision linear modules for tape feeding—ensuring precise material advancement with repeat positioning accuracy of ±0.02mm . The feeding stroke is digitally controlled through the HMI, allowing operators to input exact stroke lengths directly without mechanical adjustment.
Key advantages of this drive system:
- Micron-level positioning accuracy — Critical for maintaining P2 pitch accuracy
- Digital stroke adjustment — Eliminates manual mechanical adjustments
- High speed capability — Supports production speeds of up to 400 meters/hour
- Consistent repeatability — Ensures identical pocket positioning from cycle to cycle
3. Versatile Forming Capabilities
The JT-J-005 supports four distinct forming methods, providing flexibility to accommodate different material types, pocket geometries, and production requirements:
| Метод формования | Description | Наиболее подходит для |
|---|---|---|
| Air Blow Forming | Compressed air forces the heated tape into the cavity | Thin materials, shallow pockets |
| Male Mold Forming | A convex mold presses the tape into the cavity | Deep pockets, thick materials |
| Assisted Forming | Combination of mechanical and air pressure forming | Complex geometries |
| Reverse Blow Forming | Air pressure from the reverse side assists formation | Materials with high shrinkage |
This versatility allows the JT-J-005 to handle a wide range of customer requirements—from simple shallow cavities to complex deep-pocket geometries.
4. High-Quality Components
The JT-J-005 is built with components from trusted global suppliers, ensuring long-term reliability and consistent performance:
| Component | Brand |
|---|---|
| PLC | Mitsubishi (Japan) |
| HMI | Weintek (Taiwan) |
| Servo Motor | Panasonic (Japan) |
| Linear Module | CRK Precision |
| Temperature Controller | Omron (Japan) |
| Cylinders | SMC (Japan) |
| Solenoid Valves | FESTO (Germany) |
| Источник питания | Mean Well |
| Relays | Schneider |
5. Enhanced Durability
All machine modules feature full steel construction with chrome plating, providing excellent corrosion resistance and long service life . The modular design also facilitates easy maintenance and component replacement.
6. Fully Automated Production
The JT-J-005 integrates the complete production flow into a single, automated system:
- Automatic feeding — Stable material payout controlled by servo drive
- Automatic cutting — Precision cutting of finished tape
- Automatic rewinding — Consistent tension control for clean reel winding
- Three-mode operation — Each station can be set to “Auto,” “Manual,” or “Stop” for maximum control flexibility
Отраслевые стандарты и эксплуатационные характеристики
The JT-J-005 Flat-Plate Carrier Tape Forming Machine is designed to meet the requirements of EIA-481-D, the international standard for embossed carrier taping of surface-mount components.
Industry benchmarks suggest that production speeds for flat-plate carrier tape forming machines typically range from 160 to 350 meters/hour . The JT-J-005 delivers 200–400 meters/hour, placing it at the high-performance end of this range while maintaining the dimensional stability required for quality carrier tape production.
According to industry research, flat-plate systems offer the advantage of being particularly suitable for PS and PET carrier tape forming, with capabilities for in-line quality detection that reduce material waste during production . The JT-J-005 supports both conductive and non-conductive materials, providing flexibility for a wide range of electronic component packaging applications.
Why Choose the JT-J-005 Flat-Plate Carrier Tape Forming Machine?
1. Exceptional Value
The JT-J-005 offers a cost-effective entry point for manufacturers who need deep-pocket carrier tape forming capability without the higher capital investment typically associated with more complex systems. As industry literature notes, this type of machine can satisfy the majority of carrier tape production requirements at a competitive price point .
2. Deep Pocket Capability
With a maximum pocket depth of 25mm, the JT-J-005 handles components that cannot be accommodated by roller-type systems. This capability makes it an ideal choice for:
- Large electronic components
- Power modules and connectors
- Automotive electronics packaging
- Specialty components requiring deep cavities
3. Wide Width Range
Supporting tape widths from 12mm to 88mm, the JT-J-005 provides flexibility for manufacturers serving diverse product lines. The adjustable width capability eliminates the need for multiple machines or complex changeover procedures.
4. User-Friendly Operation
The combination of a touchscreen interface, digital stroke adjustment, and modular design makes the JT-J-005 easy to operate and maintain. Settings can be saved and recalled, reducing setup time and minimizing errors during changeovers.
5. Four Forming Methods
The flexibility of four forming methods ensures the JT-J-005 can handle virtually any carrier tape geometry and material combination—reducing the need for specialized equipment for different product types.
6. Proven Component Quality
Components from Mitsubishi, Panasonic, Omron, SMC, FESTO, Mean Well, and Schneider provide the reliability and performance that electronics manufacturers expect from production equipment .
Приложения
The JT-J-005 Flat-Plate Carrier Tape Forming Machine serves a wide range of manufacturing sectors:
- Упаковка полупроводников и интегральных схем — Deep-pocket carrier tape for larger IC components and power modules
- Сборка светодиодных модулей — Specialized carrier tape for various LED form factors
- Производство поверхностного монтажа — Compatible with high-speed pick-and-place equipment
- Автомобильная электроника — Deep-cavity carrier tape for sensors and connectors
- Производство бытовой электроники — Diverse product lines requiring flexible tape specifications
- Custom packaging solutions — Prototype and small-batch production
Technical Support and Services
Jenten provides comprehensive customer support throughout the equipment lifecycle:
- Консультация перед покупкой — Application analysis and configuration recommendations
- Монтаж и ввод в эксплуатацию — Professional on-site setup
- Обучение операторов — Comprehensive training for production personnel
- Наличие запасных частей — Reliable supply of genuine components
- Техническая поддержка — Remote and on-site troubleshooting assistance
Заключение
The JT-J-005 Flat-Plate Carrier Tape Forming Machine delivers the depth capability, width range, and forming flexibility that manufacturers need for medium-to-wide carrier tape production. Built with high-quality components from global leaders, this system offers exceptional value and reliable performance for semiconductor, SMT, LED, and consumer electronics packaging applications.
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About Jenten: Jenten (河南金滕科技) designs and manufactures high-performance carrier tape forming equipment for the semiconductor, SMT, LED, and consumer electronics industries. Our product range includes flat-plate and roller-type carrier tape forming machines, rewinding systems, plasma cleaning equipment, and carrier tape coding solutions.
Следующая статья из этой серии: [JT-J-004 High-Precision Flat-Plate Forming Machine] | [Comparing Flat-Plate and Roller-Type Forming Systems]
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