JT-101-4BS 전기식 열풍 건조 오븐
Compact High-Performance Drying for Medium-Volume Carrier Tape Production
서론
The JT-101-4BS Electric Blast Drying Oven is a medium-capacity industrial drying solution engineered for carrier tape production environments where efficient material pre-treatment is essential but floor space is at a premium. With a 640-liter chamber, two-blower forced air circulation, and precise temperature control up to 300°C, this oven delivers reliable, uniform drying for PC, PS, and PET sheets before they enter the forming line.
In carrier tape manufacturing, raw material conditioning is a prerequisite for consistent forming quality. Hygroscopic thermoplastics absorb ambient moisture, and if this moisture is not removed before heating, it vaporizes during forming, creating defects that compromise pocket integrity . The JT-101-4BS addresses this requirement through precision temperature control and efficient airflow that ensures uniform drying across every batch.
주요 기술 사양
| 매개변수 | 사양 |
|---|---|
| 모델 | JT-101-4BS |
| 시리즈 | DHG 시리즈 전기식 열풍 건조 오븐 |
| 난방 구역 | 후면 장착형 난방 장치 (기본 설정) |
| 챔버 재질 | 스테인리스강 |
| 챔버 크기 (높이×너비×깊이) | 800mm × 800mm × 1000mm |
| 실 용적 | 640 Liters |
| 전압 / 전력 | 380V / 4500W (4.5kW) |
| 온도 범위 | 주변 온도 +10°C ~ 300°C |
| 온도 분해능 | 0.1°C |
| 시간 범위 | 99 hours 99 minutes, or continuous operation |
| 송풍기 수 | 2 |
| 송풍기 속도 제어 | 예 (고속/저속 조절) |
| 선반 수 | 6개의 선반 위치 |
| 선반 간격 | 14 cm |
| 표준 선반 포함 | 2 |
| 전체 치수 (높이×너비×깊이) | 1300mm × 910mm × 900mm |
The Critical Role of Medium-Capacity Drying
For many carrier tape production operations, medium-capacity drying offers the optimal balance between throughput and efficiency. The JT-101-4BS is designed for:
- Production lines with moderate material consumption — Where a 960-liter oven would be underutilized
- Facilities with limited floor space — Where a compact footprint is essential
- Multiple-material production — Where frequent material changes benefit from smaller batch sizes
- Research and development — Where material trials require controlled, repeatable drying conditions
In carrier tape production, material drying is not optional—it is essential. PC, PS, and PET sheets typically require drying at temperatures between 120°C and 150°C for 2–4 hours depending on material thickness and initial moisture content . The JT-101-4BS provides the controlled environment necessary for this critical process step.
Precision Engineering for Efficient Drying
1. Two-Blower Air Circulation System
The JT-101-4BS features a forced air circulation system with two blowers that provide:
- Uniform temperature distribution — 모든 선반 위치에서 균일한 가열
- 효율적인 수분 제거 — 지속적인 공기 순환을 통해 증발한 수분을 배출합니다
- 건조 시간 단축 — Active circulation accelerates the drying process compared to static ovens
이 송풍기는 다음과 같은 장점을 제공합니다. 고속/저속 조절, allowing operators to optimize airflow for different material types and batch sizes.
2. 정밀한 온도 제어
The JT-101-4BS provides accurate thermal regulation with:
- 넓은 작동 범위 — 10°C ~ 300°C의 주변 온도 범위에서 모든 일반적인 캐리어 테이프 재질을 지원합니다.
- 0.1°C의 온도 분해능 — 민감한 소재에 대한 정밀 조정 기능
- 디지털 제어 — 마이크로프로세서 기반 온도 제어
3. Practical Chamber Capacity
그 640-liter chamber with 800mm × 800mm × 1000mm internal dimensions provides:
- Adequate capacity for medium-volume production — Supports moderate throughput requirements
- 유연한 적재 — Six shelf positions with 14cm spacing
- 스테인리스강 구조 — Prevents contamination and ensures easy cleaning
4. 유연한 운영
이 오븐은 다음과 같은 여러 가지 작동 모드를 지원합니다:
- 시간 기반 작동 — Up to 99 hours 99 minutes
- 연속 운전 — 중단 없는 생산을 위해
- 송풍기 속도 높음/낮음 — 조절 가능한 공기 흐름
- 후면 장착형 난방 장치 — 효율적인 열 분배
5. Compact Footprint
With overall dimensions of 1300mm × 910mm × 900mm, the JT-101-4BS occupies a practical floor space that fits comfortably in most production facilities.
캐리어 테이프 생산 분야의 응용
- Medium-volume raw material drying (pre-forming) — PC, PS, and PET sheets for moderate production lines
- 성형 라인용 예열 — Consistent material temperature
- Small-batch processing — Ideal for facilities with frequent material changes
- Material trials and testing — Controlled drying conditions for quality verification
Why Choose the JT-101-4BS?
1. Optimal Medium Capacity
~와 함께 640 liters of chamber volume, the JT-101-4BS provides sufficient capacity for moderate production volumes without occupying excessive floor space.
2. Compact Footprint
The practical overall dimensions (1300mm × 910mm × 900mm) make this oven suitable for facilities where space is limited.
3. Precise Temperature Control
0.1°C 분해능 and digital control ensure consistent material conditioning.
4. Efficient Airflow
Two blowers with high/low speed adjustment provide uniform temperature distribution.
5. Flexible Configuration
6개의 선반 위치, 표준 선반 2개, 또한 연속 또는 시간 설정 방식의 작동으로 다양한 생산 요구 사항에 대응할 수 있습니다.
6. Durable Construction
그 스테인리스강 챔버 and robust construction ensure long service life.
결론
The JT-101-4BS Electric Blast Drying Oven delivers reliable, uniform drying in a compact, practical package. By ensuring that PC, PS, and PET materials are properly conditioned before forming, this oven helps prevent moisture-related defects and maintain the dimensional accuracy required by EIA-481-D standards—all while fitting comfortably into production facilities with limited floor space.
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