{"id":1130,"date":"2026-08-09T03:18:36","date_gmt":"2026-08-09T03:18:36","guid":{"rendered":"https:\/\/hnjenten.com\/?p=1130"},"modified":"2026-08-09T03:33:54","modified_gmt":"2026-08-09T03:33:54","slug":"1-to-6-high-speed-roller-type-carrier-tape-embossing-machine","status":"publish","type":"post","link":"https:\/\/jinyingteng.com\/vi\/1-to-6-high-speed-roller-type-carrier-tape-embossing-machine\/","title":{"rendered":"M\u00e1y d\u1eadp n\u1ed5i b\u0103ng t\u1ea3i ki\u1ec3u con l\u0103n t\u1ed1c \u0111\u1ed9 cao 1-6"},"content":{"rendered":"
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Product Overview: Jenten 1-to-6 High-Speed Roller-Type Carrier Tape Embossing Machine<\/h2>\n\n\n\n

Precision Engineered for High-Volume Semiconductor & SMT Packaging<\/strong><\/p>\n\n\n\n

The Jenten 1-to-6 High-Speed Roller-Type Carrier Tape Embossing Machine represents a leap forward in carrier tape manufacturing efficiency. Designed for the rigorous demands of the semiconductor, LED, and SMT industries, this system integrates the entire production line\u2014from raw material handling to finished reel\u2014into a single, intelligent, and compact solution. By achieving a 1-to-6 output ratio, it significantly boosts production capacity without compromising the micron-level precision required by EIA-481-D standards .<\/p>\n\n\n\n

1. Raw Material Preparation & Feeding System<\/h3>\n\n\n\n

The quality of the carrier tape begins with the raw material. We have engineered the feeding system to handle the specific challenges of thermoplastic sheets (such as PC, PS, and ABS) .<\/p>\n\n\n\n

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  • Stable Pay-Off:<\/strong> The machine utilizes an 86-step motor paired with a planetary gear reducer to ensure constant, uniform material payout. This prevents stretching or deformation of the raw sheet before it enters the forming station.<\/li>\n\n\n\n
  • Tension Control:<\/strong> A potentiometer and adjustable tension device allow for fine-tuning of the material tension. This ensures the sheet conforms perfectly to the forming mold, which is critical for maintaining consistent pocket depth and shape, especially when producing shallow cavities (K0 \u2264 2.8mm) .<\/li>\n\n\n\n
  • Innovative Moisture Prevention:<\/strong> Our system features a dedicated heating box that pre-heats the raw material. This is a critical step to eliminate surface moisture, which is a primary cause of defects like bubbles or poor forming quality, particularly in humid environments.<\/li>\n<\/ul>\n\n\n\n

    2. Pre-Heat & Forming Station<\/h3>\n\n\n\n

    At the heart of the machine is the high-precision roller-type embossing unit. This process moves away from traditional intermittent pressing to a continuous, high-speed rotary action.<\/p>\n\n\n\n

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    • High-Speed Rotary Embossing:<\/strong> The forming station uses a 0.75KW servo motor and planetary reducer to guarantee the stability of the rotary mold. This design allows for continuous, high-speed production, achieving output speeds of 4-10 meters per minute per lane depending on the product complexity .<\/li>\n\n\n\n
    • Advanced Mold Technology:<\/strong> The forming mold is constructed from imported 7075 aluminum alloy, offering superior thermal conductivity and heat dissipation, which ensures uniform heating and consistent forming accuracy.<\/li>\n\n\n\n
    • Active Thermal Management:<\/strong> To maintain optimal processing conditions, the system utilizes a water circulation cooling system to keep the mold temperature stable. Simultaneously, an independent 4400W hot air blower provides rapid and even heating. Both the forming vacuum and hot air angle are independently adjustable, providing unparalleled control over the forming process.<\/li>\n\n\n\n
    • Real-Time Monitoring:<\/strong> During a 1-to-6 operation, critical parameters such as vacuum pressure, mold temperature, and hot air pressure are monitored in real-time to guarantee the stability of all six lanes. A dedicated pre-heating unit upstream of the forming section further prepares the sheet to enhance formability and reduce the risk of moisture-related defects.<\/li>\n<\/ul>\n\n\n\n

      3. Precision Punching Unit<\/h3>\n\n\n\n

      Following the formation of the pockets, the carrier tape moves to the punching station, where the sprocket holes (index holes) are created. Precision here is vital for compatibility with high-speed SMT placement machines.<\/p>\n\n\n\n