JT-J-005 Máy tạo hình băng mang tấm phẳng

High-Precision, Cost-Effective Forming Solution for Medium-to-Wide Carrier Tape Production

---

Introduction

The JT-J-005 Flat-Plate Carrier Tape Forming Machine is a versatile, high-performance system engineered for manufacturers requiring reliable production of medium-to-wide carrier tapes. As a flat-plate (intermittent) forming machine, it operates by pressing heated tape between flat plates with concave cavities—an approach particularly well-suited for deeper pockets and thicker materials where consistent cavity depth and dimensional stability are critical.

Flat-plate carrier tape forming machines are generally suitable for carrier tapes above 12mm, especially when the pocket depth (K0) exceeds 4mm . However, flat-plate systems can present challenges in forming stability, particularly in controlling P2 and F values . The JT-J-005 addresses these challenges through precision engineering, high-quality components, and an intuitive control system that simplifies setup and operation.

Typical applications include:

• Medium-to-wide carrier tape production — Supporting tape widths from 12mm to 88mm, with maximum pocket depth of 25mm
• PS, PET, and PC material processing — Compatible with both conductive and non-conductive materials
• Deep cavity requirements — Capable of forming pockets up to 25mm depth
• Medium-volume manufacturing — Production speeds of 200–400 meters/hour
• R&D and pilot production — Quick changeover and easy adjustment for prototyping

---

What Makes the Flat-Plate Configuration Unique

The flat-plate forming method uses a reciprocating press action—tape is fed into the forming station, heated plates close to form the pockets, then open to advance the tape to the next position. This intermittent process offers distinct advantages:

Feature	Benefit
Deep pocket capability	Capable of forming pockets up to 25mm depth—significantly deeper than typical roller-type systems
Thick material compatibility	Handles material thicknesses up to 0.5mm
Superior dimensional control	Flat-plate pressing provides consistent pocket depth across the full tape width
Simplified tooling	Lower tooling cost compared to complex roller-type molds
Flexible material compatibility	Works with a wide range of materials including PS, PET, and PC

For manufacturers who prioritize pocket depth capability and material flexibility over maximum production speed, the flat-plate configuration offers the ideal solution.

---

Key Technical Specifications

The JT-J-005 delivers robust performance across a comprehensive range of tape specifications:

Parameter	Specification
Tape Width (W)	12mm – 88mm
Max. Pocket Depth (K0)	25mm
Production Speed	200 – 400 meters/hour
Forming Methods	Air blow forming, male mold forming, assisted forming, reverse blow forming
Material Thickness	0.3mm – 0.5mm
Applicable Materials	PS, PET, PC (conductive and non-conductive)
Repeat Positioning Accuracy	±0.02mm
Machine Dimensions (L×W×H)	2,900mm × 640mm × 1,940mm
Machine Weight	Approximately 650kg
Power Supply	380/220V, 50–60Hz
Power Consumption	5kW
Air Pressure Requirement	6–8 bar
Compatible Reel Diameters	13, 15, 22, 27 inches

---

Precision Engineering for Consistent Quality

1. Advanced Control System

The JT-J-005 is equipped with a Mitsubishi PLC control system and a Weintek touchscreen HMI—an industry-standard configuration known for reliability and ease of use . This system provides:

• Intuitive operation — All machine parameters are accessible through the touchscreen interface
• Stable control — PLC-based logic ensures consistent operation across all production runs
• Parameter storage — Production settings can be saved and recalled for different product specifications

2. High-Precision Drive System

The machine utilizes Panasonic servo motors coupled with CRK precision linear modules for tape feeding—ensuring precise material advancement with repeat positioning accuracy of ±0.02mm . The feeding stroke is digitally controlled through the HMI, allowing operators to input exact stroke lengths directly without mechanical adjustment.

Key advantages of this drive system:

• Micron-level positioning accuracy — Critical for maintaining P2 pitch accuracy
• Digital stroke adjustment — Eliminates manual mechanical adjustments
• High speed capability — Supports production speeds of up to 400 meters/hour
• Consistent repeatability — Ensures identical pocket positioning from cycle to cycle

3. Versatile Forming Capabilities

The JT-J-005 supports four distinct forming methods, providing flexibility to accommodate different material types, pocket geometries, and production requirements:

Forming Method	Description	Best Suited For
Air Blow Forming	Compressed air forces the heated tape into the cavity	Thin materials, shallow pockets
Male Mold Forming	A convex mold presses the tape into the cavity	Deep pockets, thick materials
Assisted Forming	Combination of mechanical and air pressure forming	Complex geometries
Reverse Blow Forming	Air pressure from the reverse side assists formation	Materials with high shrinkage

This versatility allows the JT-J-005 to handle a wide range of customer requirements—from simple shallow cavities to complex deep-pocket geometries.

4. High-Quality Components

The JT-J-005 is built with components from trusted global suppliers, ensuring long-term reliability and consistent performance:

Component	Brand
PLC	Mitsubishi (Japan)
HMI	Weintek (Taiwan)
Servo Motor	Panasonic (Japan)
Linear Module	CRK Precision
Temperature Controller	Omron (Japan)
Cylinders	SMC (Japan)
Solenoid Valves	FESTO (Germany)
Power Supply	Mean Well
Relays	Schneider

5. Enhanced Durability

All machine modules feature full steel construction with chrome plating, providing excellent corrosion resistance and long service life . The modular design also facilitates easy maintenance and component replacement.

6. Fully Automated Production

The JT-J-005 integrates the complete production flow into a single, automated system:

• Automatic feeding — Stable material payout controlled by servo drive
• Automatic cutting — Precision cutting of finished tape
• Automatic rewinding — Consistent tension control for clean reel winding
• Three-mode operation — Each station can be set to “Auto,” “Manual,” or “Stop” for maximum control flexibility

---

Industry Standards and Performance

The JT-J-005 Flat-Plate Carrier Tape Forming Machine is designed to meet the requirements of EIA-481-D, the international standard for embossed carrier taping of surface-mount components.

Industry benchmarks suggest that production speeds for flat-plate carrier tape forming machines typically range from 160 to 350 meters/hour . The JT-J-005 delivers 200–400 meters/hour, placing it at the high-performance end of this range while maintaining the dimensional stability required for quality carrier tape production.

According to industry research, flat-plate systems offer the advantage of being particularly suitable for PS and PET carrier tape forming, with capabilities for in-line quality detection that reduce material waste during production . The JT-J-005 supports both conductive and non-conductive materials, providing flexibility for a wide range of electronic component packaging applications.

---

Why Choose the JT-J-005 Flat-Plate Carrier Tape Forming Machine?

1. Exceptional Value

The JT-J-005 offers a cost-effective entry point for manufacturers who need deep-pocket carrier tape forming capability without the higher capital investment typically associated with more complex systems. As industry literature notes, this type of machine can satisfy the majority of carrier tape production requirements at a competitive price point .

2. Deep Pocket Capability

With a maximum pocket depth of 25mm, the JT-J-005 handles components that cannot be accommodated by roller-type systems. This capability makes it an ideal choice for:

• Large electronic components
• Power modules and connectors
• Automotive electronics packaging
• Specialty components requiring deep cavities

3. Wide Width Range

Supporting tape widths from 12mm to 88mm, the JT-J-005 provides flexibility for manufacturers serving diverse product lines. The adjustable width capability eliminates the need for multiple machines or complex changeover procedures.

4. User-Friendly Operation

The combination of a touchscreen interface, digital stroke adjustment, and modular design makes the JT-J-005 easy to operate and maintain. Settings can be saved and recalled, reducing setup time and minimizing errors during changeovers.

5. Four Forming Methods

The flexibility of four forming methods ensures the JT-J-005 can handle virtually any carrier tape geometry and material combination—reducing the need for specialized equipment for different product types.

6. Proven Component Quality

Components from Mitsubishi, Panasonic, Omron, SMC, FESTO, Mean Well, and Schneider provide the reliability and performance that electronics manufacturers expect from production equipment .

---

Applications

The JT-J-005 Flat-Plate Carrier Tape Forming Machine serves a wide range of manufacturing sectors:

• Semiconductor & IC packaging — Deep-pocket carrier tape for larger IC components and power modules
• LED packaging — Specialized carrier tape for various LED form factors
• SMT manufacturing — Compatible with high-speed pick-and-place equipment
• Automotive electronics — Deep-cavity carrier tape for sensors and connectors
• Consumer electronics manufacturing — Diverse product lines requiring flexible tape specifications
• Custom packaging solutions — Prototype and small-batch production

---

Technical Support and Services

Jenten provides comprehensive customer support throughout the equipment lifecycle:

• Pre-sales consultation — Application analysis and configuration recommendations
• Installation and commissioning — Professional on-site setup
• Operator training — Comprehensive training for production personnel
• Spare parts availability — Reliable supply of genuine components
• Technical support — Remote and on-site troubleshooting assistance

---

Conclusion

The JT-J-005 Flat-Plate Carrier Tape Forming Machine delivers the depth capability, width range, and forming flexibility that manufacturers need for medium-to-wide carrier tape production. Built with high-quality components from global leaders, this system offers exceptional value and reliable performance for semiconductor, SMT, LED, and consumer electronics packaging applications.

For detailed technical specifications and pricing information, please contact our sales team. We are happy to discuss your specific production requirements and recommend the optimal configuration for your application.

---

About Jenten: Jenten (河南金滕科技) designs and manufactures high-performance carrier tape forming equipment for the semiconductor, SMT, LED, and consumer electronics industries. Our product range includes flat-plate and roller-type carrier tape forming machines, rewinding systems, plasma cleaning equipment, and carrier tape coding solutions.

---

Next in this series: [JT-J-004 High-Precision Flat-Plate Forming Machine] | [Comparing Flat-Plate and Roller-Type Forming Systems]