Product Name: Precision Rewinder for Carrier Tape Forming Equipment
Product Overview
This rewinder is a core auxiliary device for carrier tape production lines, specifically designed to rewined and spool carrier tape output from the carrier tape forming machine with constant tension and high precision. Engineered for the material characteristics and dimensional tolerance requirements of carrier tape, it ensures that sprocket holes remain undeformed, the tape surface is not scratched, and the reel core runs without deflection during winding—providing standardized reel packaging for subsequent SMT placement processes.
Core Advantages
- Constant Tension Closed-Loop Control: Servo motor + tension sensor real-time feedback keeps winding tension constant throughout the process, preventing tape stretching, deformation, or loose winding. Especially suitable for PS, PC, and PET carrier tapes.
- Precision Traverse Winding: Imported ball screw and servo traverse mechanism work together to achieve traverse accuracy of ±0.1mm and reel end-face flatness ≤0.5mm, eliminating “bullet-shaped” and “cone-shaped” reels.
- Zero Damage to Sprocket Holes: All tape guide rollers feature mirror polishing and anti-static coating, combined with low-friction guide grooves, effectively protecting sprocket hole edges from burrs and debris.
- High Compatibility: Supports common carrier tape widths including 8mm, 12mm, 16mm, 24mm, 32mm, and 44mm. Compatible with standard plastic reels in 7″, 13″, and 15″ sizes.规格 changeover requires only recipe parameter recall.
- Intelligent Operation: 7-inch touch screen control with multiple recipe storage, length counting, weight counting, fixed-length stop, tape break alarm, and tension overload alarm functions.
Technical Specifications (Example)
| Item | Thông số kỹ thuật |
|---|---|
| Applicable Tape Width | 8–44 mm |
| Max. Reel Diameter | Φ380 mm |
| Winding Speed | 0–30 m/min (stepless adjustable) |
| Tension Control Range | 0.5–10 N (adjustable) |
| Traverse Accuracy | ±0.1 mm |
| Nguồn điện | AC 220V 50/60Hz |
| Air Supply | 0.5–0.7 MPa |
| Dimensions | Approx. 1200×800×1500 mm |
Ứng dụng
This equipment connects directly to the discharge port of the carrier tape forming machine. It can also be used independently for carrier tape splitting, rewinding, length re-inspection, and visual inspection processes. It is widely used in carrier tape packaging production lines for semiconductors, connectors, passive components, and other electronic components.
Optional Features
- Inline CCD visual inspection system (sprocket holes, contamination, deformation)
- Automatic labeling and reel weighing records
- Static elimination bar (ionizing air bar)
- MES system data interface
One-Line Selling Point: Constant tension, zero scratches, high traverse accuracy—every reel of carrier tape meets SMT line-ready standards.
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