Lò sấy điện áp suất cao JT-101-5BS
High-Capacity Industrial Oven with Enhanced Airflow for Carrier Tape Material Pre-Treatment
Giới thiệu
The JT-101-5BS Electric Blast Drying Oven is a high-capacity industrial drying solution engineered for the pre-treatment of thermoplastic materials used in carrier tape manufacturing. Featuring a four-blower forced air circulation system, this oven delivers exceptional temperature uniformity and rapid moisture removal—critical factors for preparing PC, PS, and PET sheets before they enter the forming line.
In carrier tape production, raw material conditioning is a prerequisite for consistent forming quality. Hygroscopic thermoplastics absorb ambient moisture, and if this moisture is not removed before heating, it vaporizes during forming, creating defects that compromise pocket integrity and cause rejects. The JT-101-5BS addresses this requirement through precision temperature control and enhanced airflow that ensures uniform drying across the entire 960-liter chamber.
Các thông số kỹ thuật chính
| Tham số | Thông số kỹ thuật |
|---|---|
| Mẫu | JT-101-5BS |
| Loạt phim | Lò sấy điện kiểu thổi khí mạnh dòng DHG |
| Heating Location | Rear-mounted heating (default) |
| Vật liệu buồng | Thép không gỉ |
| Kích thước buồng (Cao × Rộng × Sâu) | 1000mm × 1000mm × 1000mm |
| Thể tích buồng | 960 lít |
| Điện áp / Công suất | 380V / 5000W (5kW) |
| Phạm vi nhiệt độ | Nhiệt độ môi trường từ +10°C đến 300°C |
| Temperature Accuracy | ±0,2°C |
| Độ phân giải nhiệt độ | 0,1 °C |
| Timing Range | 1–999 minutes / hours, or continuous operation |
| Number of Blowers | 4 |
| Blower Speed Control | Yes (high/low speed adjustment) |
| Number of Shelves | 6 shelf positions |
| Shelf Spacing | 13 cm |
| Standard Shelves Included | 2 |
| Kích thước tổng thể (Cao × Rộng × Sâu) | 1330 mm × 1203 mm × 1105 mm |
The Advantage of Enhanced Airflow
The JT-101-5BS is distinguished by its four-blower forced air circulation system—a design feature that provides significant advantages over standard two-blower ovens:
| Tính năng | Lợi ích |
|---|---|
| Enhanced air distribution | More uniform temperature throughout the chamber |
| Faster moisture removal | Increased air exchange rate accelerates drying |
| Reduced hot spots | Better airflow prevents localized overheating |
| Consistent material conditioning | Every batch receives uniform treatment |
In carrier tape production, moisture control is critical to forming quality. The enhanced airflow of the JT-101-5BS ensures that even dense material loads are dried uniformly, reducing the risk of defects such as bubbles, voids, and pocket deformation during subsequent forming operations.
Precision Engineering for Consistent Results
1. Four-Blower Air Circulation System
The defining feature of the JT-101-5BS is its four-blower design:
- Superior temperature uniformity — Consistent heating across all shelf positions
- Efficient moisture removal — Rapid air exchange carries away evaporated moisture
- Reduced drying time — Active circulation accelerates the drying process
- High/low speed adjustment — Optimizes airflow for different material types and batch sizes
2. Precise Temperature Control
The JT-101-5BS provides accurate thermal regulation with:
- ±0.2°C temperature accuracy — Duy trì điều kiện ổn định trong suốt mỗi chu kỳ sấy
- Độ phân giải nhiệt độ 0,1°C — Fine adjustment capability for sensitive materials
- Dải hoạt động rộng — Ambient +10°C to 300°C accommodates all common carrier tape materials
- Digital control — Microprocessor-based temperature regulation
3. Large-Capacity Chamber
Cái 960-liter chamber with 1000mm × 1000mm × 1000mm internal dimensions provides:
- Ample processing capacity — Supports continuous production lines
- Flexible loading — Six shelf positions with 13cm spacing
- Stainless steel construction — Prevents contamination of sensitive materials
4. Flexible Operation
The oven supports multiple operational modes:
- Timed operation — 1–999 minutes or hours
- Continuous operation — For uninterrupted production
- High/low blower speed — Adjustable airflow
- Rear-mounted heating — Efficient heat distribution
Ứng dụng trong sản xuất băng mang
- High-volume raw material drying (pre-forming) — PC, PS, and PET sheets
- Moisture removal for quality-critical materials — Especially important for materials that have been stored for extended periods
- Pre-heating for forming lines — Consistent material temperature for uninterrupted production
- Xử lý hàng loạt — Uniform drying across full material lots
Why Choose the JT-101-5BS?
1. Superior Airflow
Four blowers provide enhanced temperature uniformity and faster moisture removal compared to standard two-blower ovens.
2. High Capacity
With 960 liters of chamber volume, the oven processes substantial material batches, supporting high-volume production.
3. Precise Control
±0.2°C accuracy và 0.1°C resolution ensure consistent material conditioning.
4. Flexible Configuration
6 shelf positions, 2 standard shelves, and continuous or timed operation adapt to different production requirements.
5. Durable Construction
Cái stainless steel chamber ensures long service life and prevents material contamination.
Kết luận
The JT-101-5BS Electric Blast Drying Oven delivers superior drying performance through its enhanced four-blower airflow system and precise temperature control. By ensuring uniform drying across every batch, this oven supports carrier tape production that meets the dimensional accuracy required by EIA-481-D standards.
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