{"id":1273,"date":"2026-08-16T07:56:23","date_gmt":"2026-08-16T07:56:23","guid":{"rendered":"https:\/\/hnjenten.com\/?p=1273"},"modified":"2026-08-16T07:56:25","modified_gmt":"2026-08-16T07:56:25","slug":"jt-m-003-wide-width-flat-plate-carrier-tape-forming-machine","status":"publish","type":"post","link":"https:\/\/jinyingteng.com\/ru\/jt-m-003-wide-width-flat-plate-carrier-tape-forming-machine\/","title":{"rendered":"JT-M-003 \u2014 \u043c\u0430\u0448\u0438\u043d\u0430 \u0434\u043b\u044f \u0444\u043e\u0440\u043c\u043e\u0432\u043a\u0438 \u0448\u0438\u0440\u043e\u043a\u0438\u0445 \u043f\u043b\u043e\u0441\u043a\u0438\u0445 \u043b\u0435\u043d\u0442-\u043d\u043e\u0441\u0438\u0442\u0435\u043b\u0435\u0439"},"content":{"rendered":"\n

JT-M-003 Wide-Width Flat-Plate Carrier Tape Forming Machine<\/h1>\n\n\n\n

High-Capacity Forming Solution for 120mm Wide Carrier Tape Production<\/strong><\/p>\n\n\n\n

\n\n\n\n

Introduction<\/h2>\n\n\n\n

The JT-M-003 Wide-Width Flat-Plate Carrier Tape Forming Machine is engineered for manufacturers requiring extended tape width capability without compromising precision or production efficiency. As a high-configuration flat-plate system, this machine supports tape widths up to 120mm\u2014making it an ideal choice for large-format electronic components, connectors, and modules that cannot be accommodated by standard-width systems.<\/p>\n\n\n\n

Flat-plate forming machines are particularly suitable for PS and PET carrier tape production, offering the dimensional stability required for consistent pocket depth across a range of materials. The JT-M-003 builds on this foundation with enhanced width capability, precision Japanese IAI mechanical hand feeding, and an optimized mechanical structure that delivers superior stability and ease of operation.<\/p>\n\n\n\n

Typical applications include:<\/p>\n\n\n\n

    \n
  • Wide carrier tape production<\/strong> \u2014 Supporting tape widths from 12mm to 120mm<\/li>\n\n\n\n
  • Large-component packaging<\/strong> \u2014 Capable of forming pockets up to 25mm depth for oversized electronic components<\/li>\n\n\n\n
  • PS, PET, and PC material processing<\/strong> \u2014 Compatible with both conductive and non-conductive materials<\/li>\n\n\n\n
  • Medium-to-high volume manufacturing<\/strong> \u2014 Production speeds of 200\u2013350 meters\/hour<\/li>\n\n\n\n
  • Frequent changeover environments<\/strong> \u2014 Quick setup with optical positioning systems and minimal operator skill requirements<\/li>\n<\/ul>\n\n\n\n
    \n\n\n\n

    What Makes the JT-M-003 Unique<\/h2>\n\n\n\n

    The JT-M-003 represents a significant advancement in flat-plate forming capability, with particular focus on width range and feeding precision.<\/p>\n\n\n\n

    Feature<\/th>JT-M-002<\/th>JT-M-003 (Enhanced)<\/th><\/tr><\/thead>
    Max. Tape Width<\/strong><\/td>104mm<\/td>120mm<\/strong><\/td><\/tr>
    Feeding System<\/strong><\/td>Panasonic servo + CRK linear module<\/td>IAI Mechanical Hand (Japan)<\/strong><\/td><\/tr>
    Feeding Repeat Accuracy<\/strong><\/td>\u00b10.02mm<\/td>\u00b10.02mm<\/strong><\/td><\/tr>
    Production Speed<\/strong><\/td>200\u2013430 M<\/td>200\u2013350 M<\/strong><\/td><\/tr>
    Unique Capability<\/strong><\/td>\u2014<\/td>Partial 8mm 1-to-2 capability<\/strong><\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

    The key differentiator of the JT-M-003 is its use of an original Japanese IAI mechanical hand<\/strong> for tape feeding. This precision feeding mechanism delivers repeat positioning accuracy of \u00b10.02mm with fully digital stroke adjustment through the HMI\u2014eliminating the need for mechanical setup and enabling one-step positioning with high speed and accuracy.<\/p>\n\n\n\n

    \n\n\n\n

    Key Technical Specifications<\/h2>\n\n\n\n
    Parameter<\/th>Specification<\/th><\/tr><\/thead>
    Tape Width (W)<\/strong><\/td>12mm \u2013 120mm (partial 8mm 1-to-2 capability)<\/td><\/tr>
    Max. Pocket Depth (K0)<\/strong><\/td>25mm<\/td><\/tr>
    Production Speed<\/strong><\/td>200 \u2013 350 meters\/hour<\/td><\/tr>
    Forming Methods<\/strong><\/td>Air blow forming, male mold forming, assisted forming, reverse blow forming<\/td><\/tr>
    Feeding System<\/strong><\/td>IAI Mechanical Hand (Japan)<\/td><\/tr>
    Feeding Repeat Accuracy<\/strong><\/td>\u00b10.02mm<\/td><\/tr>
    Optical Readout Accuracy<\/strong><\/td>\u00b10.005mm (forming & punching modules)<\/td><\/tr>
    Positioning System<\/strong><\/td>High-precision linear guides (X-Y)<\/td><\/tr>
    Punching Feature<\/strong><\/td>Pulley positioning \/ punch correction device for consistent edge holes<\/td><\/tr>
    Module Surface Finish<\/strong><\/td>Full steel with chrome plating<\/td><\/tr>
    Control System<\/strong><\/td>Mitsubishi PLC + Weintek HMI<\/td><\/tr>
    Applicable Materials<\/strong><\/td>PS, PET, PC (conductive and non-conductive)<\/td><\/tr>
    Power Supply<\/strong><\/td>380\/220V, 50\u201360Hz<\/td><\/tr>
    Air Pressure Requirement<\/strong><\/td>6\u20138 bar<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n
    \n\n\n\n

    Precision Engineering for Wide-Format Production<\/h2>\n\n\n\n

    1. Extended Width Capability<\/h3>\n\n\n\n

    The JT-M-003 supports tape widths up to 120mm<\/strong>\u2014significantly broader than standard systems. This capability enables manufacturers to:<\/p>\n\n\n\n

      \n
    • Package large connectors and modules that require wider carrier tapes<\/li>\n\n\n\n
    • Reduce the need for specialized equipment for wide-format products<\/li>\n\n\n\n
    • Serve diverse customer requirements with a single machine<\/li>\n<\/ul>\n\n\n\n

      For 8mm tapes<\/strong>, the machine offers a 1-to-2 production capability<\/strong> (partial), providing flexibility for manufacturers who occasionally run narrow tapes alongside their wide-format production.<\/p>\n\n\n\n

      2. IAI Mechanical Hand Feeding System<\/h3>\n\n\n\n

      The feeding system is the defining feature<\/strong> of the JT-M-003:<\/p>\n\n\n\n

        \n
      • Original Japanese IAI mechanical hand<\/strong> \u2014 Industry-leading precision feeding mechanism<\/li>\n\n\n\n
      • \u00b10.02mm repeat accuracy<\/strong> \u2014 Consistent pocket positioning across all production runs<\/li>\n\n\n\n
      • Digital stroke adjustment<\/strong> \u2014 Operator inputs stroke length directly through the HMI, eliminating mechanical calibration<\/li>\n\n\n\n
      • High-speed operation<\/strong> \u2014 Supports production speeds of up to 350 meters\/hour<\/li>\n\n\n\n
      • One-step positioning<\/strong> \u2014 Adjustments are precise and immediate, reducing setup time<\/li>\n<\/ul>\n\n\n\n

        This precision feeding capability is critical for maintaining the P2 pitch accuracy required by EIA-481-D standards\u2014particularly important for wide tapes where positioning errors can compound across the tape width.<\/p>\n\n\n\n

        3. High-Precision Optical Digital Readout<\/h3>\n\n\n\n

        Both the forming and punching modules are equipped with a high-precision optical digital readout system<\/strong> with \u00b10.005mm accuracy<\/strong>. This enables:<\/p>\n\n\n\n

          \n
        • Real-time visual feedback<\/strong> \u2014 Operators can see displacement values when adjusting P2 and F values<\/li>\n\n\n\n
        • One-step positioning<\/strong> \u2014 Eliminates trial-and-error adjustments<\/li>\n\n\n\n
        • Reduced setup time<\/strong> \u2014 Critical for manufacturers with frequent changeovers<\/li>\n\n\n\n
        • Consistent quality<\/strong> \u2014 Digital readout ensures repeatable settings across production runs<\/li>\n<\/ul>\n\n\n\n

          4. Precision Punching with Correction<\/h3>\n\n\n\n

          The punching module features a pulley positioning or punch correction device<\/strong> that ensures the sprocket holes remain consistently accurate throughout the production run. This system:<\/p>\n\n\n\n

            \n
          • Compensates for minor material variations<\/li>\n\n\n\n
          • Guarantees that edge holes are “always OK” during production<\/li>\n\n\n\n
          • Reduces the need for frequent operator intervention<\/li>\n<\/ul>\n\n\n\n

            For wide tapes up to 120mm, maintaining sprocket hole accuracy across the full tape width is particularly challenging\u2014the JT-M-003’s correction system addresses this critical requirement.<\/p>\n\n\n\n

            5. Superior Mechanical Structure<\/h3>\n\n\n\n

            The JT-M-003 features a highly optimized mechanical structure<\/strong> with a “high configuration”\u2014meaning premium components and robust engineering:<\/p>\n\n\n\n

            Component<\/th>Specification<\/th><\/tr><\/thead>
            PLC<\/strong><\/td>Mitsubishi (Japan)<\/td><\/tr>
            HMI<\/strong><\/td>Weintek (Taiwan)<\/td><\/tr>
            Servo Motor<\/strong><\/td>Panasonic (Japan)<\/td><\/tr>
            Linear Module<\/strong><\/td>CRK Precision Clean Linear Module<\/td><\/tr>
            Optical System<\/strong><\/td>Yixing High-Precision Digital Display<\/td><\/tr>
            Linear Guides<\/strong><\/td>HIWIN High-Precision (Taiwan)<\/td><\/tr>
            Temperature Controller<\/strong><\/td>Omron (Japan)<\/td><\/tr>
            Cylinders<\/strong><\/td>SMC (Japan)<\/td><\/tr>
            Solenoid Valves<\/strong><\/td>FESTO (Germany)<\/td><\/tr>
            Power Supply<\/strong><\/td>Mean Well<\/td><\/tr>
            Relays<\/strong><\/td>Schneider<\/td><\/tr>
            Castors<\/strong><\/td>FOMA (Moving\/positioning integrated anti-vibration)<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

            6. Four Forming Methods<\/h3>\n\n\n\n

            The JT-M-003 supports four distinct forming methods, providing flexibility for different material types, pocket geometries, and production requirements:<\/p>\n\n\n\n

            Forming Method<\/th>Description<\/th>Best Suited For<\/th><\/tr><\/thead>
            Air Blow Forming<\/strong><\/td>Compressed air forces the heated tape into the cavity<\/td>Thin materials, shallow pockets<\/td><\/tr>
            Male Mold Forming<\/strong><\/td>A convex mold presses the tape into the cavity<\/td>Deep pockets, thick materials<\/td><\/tr>
            Assisted Forming<\/strong><\/td>Combination of mechanical and air pressure forming<\/td>Complex geometries<\/td><\/tr>
            Reverse Blow Forming<\/strong><\/td>Air pressure from the reverse side assists formation<\/td>Materials with high shrinkage<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

            7. Fully Automated Production<\/h3>\n\n\n\n

            The JT-M-003 integrates the complete production flow into a single, automated system:<\/p>\n\n\n\n

              \n
            • Automatic feeding<\/strong> \u2014 IAI mechanical hand with digital stroke control<\/li>\n\n\n\n
            • Automatic cutting<\/strong> \u2014 Precision cutting of finished tape<\/li>\n\n\n\n
            • Automatic rewinding<\/strong> \u2014 Consistent tension control for clean reel winding<\/li>\n\n\n\n
            • Three-mode operation<\/strong> \u2014 Each station can be set to “Auto,” “Manual,” or “Stop”<\/li>\n\n\n\n
            • X-Y linear guide system<\/strong> \u2014 Ensures straight-line movement of all modules in both transverse and longitudinal directions<\/li>\n\n\n\n
            • Adjustable slope capability<\/strong> \u2014 Lightweight, convenient module tilt adjustment<\/li>\n<\/ul>\n\n\n\n
              \n\n\n\n

              Industry Standards and Performance<\/h2>\n\n\n\n

              The JT-M-003 is designed to meet EIA-481-D<\/strong> specifications for embossed carrier taping of surface-mount components.<\/p>\n\n\n\n

              According to industry data, carrier tape forming machines with high-precision optical readout systems achieve positioning accuracy of \u00b10.005mm<\/strong>, enabling operators to adjust P2 and F values with visual feedback for one-step positioning. This level of accuracy is essential for wide tapes where dimensional tolerances become more critical as tape width increases.<\/p>\n\n\n\n

              Industry literature confirms that high-precision forming machines<\/strong> are foundational equipment for SMD component manufacturing and packaging, delivering “consistent pocket geometry, strong mechanical stability, and excellent melt-flow characteristics”.<\/p>\n\n\n\n

              \n\n\n\n

              Operator-Friendly Design<\/h2>\n\n\n\n

              The JT-M-003 is engineered for minimal operator skill requirements<\/strong>:<\/p>\n\n\n\n