JT-M-006 — машина для формовки сверхвысокоточной плоской ленты-носителя
High-Stability Forming System with Guide-Pin/Bushing Design for Superior Precision
Введение
The JT-M-006 Ultra-High-Precision Flat-Plate Carrier Tape Forming Machine is engineered for manufacturers who demand the highest levels of dimensional stability and forming precision available in flat-plate carrier tape production. This model introduces guide-pin and bushing (guide post and guide bush) design on the heating, forming, and punching modules—significantly enhancing the straight-line motion stability and flatness of critical forming operations.
In carrier tape production, dimensional consistency directly impacts SMT placement efficiency and component protection. The JT-M-006 addresses this requirement through precision engineering that delivers ±0.002mm feeding repeat accuracy coupled with enhanced mechanical stability—ensuring that every pocket is formed to exact specifications across the full production run.
К типичным областям применения относятся:
- Ultra-high-precision semiconductor packaging — Critical IC components requiring the highest dimensional stability
- Wide-format carrier tape production — Supporting tape widths from 12mm to 120mm with partial 8mm 1-to-2 capability
- Deep-cavity component packaging — Возможность формирования углублений глубиной до 25 мм
- High-volume, high-stability production — Production speeds of 200–380 meters/hour with consistent quality
- Applications requiring documented process stability — CPK analysis and process capability documentation
What Makes the JT-M-006 Unique
The JT-M-006’s defining feature is its guide-pin and bushing (guide post and guide bush) design on the heating, forming, and punching modules. This precision guidance system ensures:
- Superior flatness — The upper and lower modules remain perfectly parallel during operation
- Enhanced stability — Straight-line motion is maintained under all operating conditions
- Reduced wear — Precision guide pins and bushings minimize lateral movement that causes uneven wear
| Особенность | JT-M-005 | JT-M-006 (Ultra-Stability) |
|---|---|---|
| Module Guidance | Standard linear guides | Guide-pin + bushing on heating/forming/punching modules |
| Feeding Technology | Magnetic levitation linear motor | Magnetic levitation linear motor |
| Feeding Repeat Accuracy | ±0.002mm | ±0.002mm |
| Скорость производства | 200–380 M | 200–380 M |
| Module Surface Finish | Full steel with chrome plating | Full steel with chrome plating |
The guide-pin/bushing design is a precision engineering approach commonly found in high-end forming equipment. Unlike standard linear guides that allow slight lateral movement, guide pins and bushings constrain motion to a single axis—ensuring that the upper and lower modules close with perfect alignment every cycle.
Important note: This design achieves superior flatness and stability but places high precision requirements on the molds themselves. The benefits of the guide-pin/bushing system are fully realized only when paired with high-precision tooling.
Основные технические характеристики
| Параметр | Технические характеристики |
|---|---|
| Ширина ленты (W) | 12mm – 120mm (partial 8mm 1-to-2 capability) |
| Максимальная глубина кармана (K0) | 25 мм |
| Скорость производства | 200 – 380 meters/hour |
| Методы формования | Формование с помощью воздушного выдува, формование в мужской форме, формование с поддержкой, обратное выдувное формование |
| Feeding System | CRK High-Precision Magnetic Levitation Linear Motor |
| Feeding Repeat Accuracy | ±0.002mm |
| Punching System | Panasonic 750W servo motor + CRK-80 electric cylinder |
| Punching Repeat Accuracy | ±0.01mm |
| Optical Readout Accuracy | ±0.005mm (forming & punching modules) |
| Module Guidance | Guide-pin + bushing design on heating, forming, and punching modules |
| Positioning System | High-precision linear guides (X-Y) with adjustable slope |
| Punching Feature | Pulley positioning / punch correction device for consistent edge holes |
| Track Feature | Cylinder pusher ensures tape stability during heating/forming (F-value stability) |
| Module Surface Finish | Full steel with chrome plating |
| Control System | Mitsubishi PLC + Weintek HMI |
| Подходящие материалы | ПС, ПЭТ, ПК (проводящие и непроводящие) |
Precision Engineering for Maximum Stability
1. Guide-Pin and Bushing Module Design
Этот defining feature of the JT-M-006 is its precision module guidance system:
How It Works:
Guide pins (precision-ground cylindrical shafts) and bushings (precision-ground sleeves) are installed on the heating, forming, and punching modules. As the modules close during each production cycle, the pins engage with the bushings—ensuring that the upper and lower modules maintain perfect alignment.
Benefits of the Guide-Pin/Bushing System:
| Преимущество | Explanation |
|---|---|
| Superior flatness | Modules remain perfectly parallel throughout the entire stroke |
| Enhanced stability | Straight-line motion is guaranteed with minimal lateral deviation |
| Reduced wear | Precise guidance prevents uneven loading on guides and bearings |
| Consistent quality | Every cycle delivers identical forming pressure and alignment |
| Long-term precision | Wear is distributed evenly, maintaining accuracy over time |
Design Considerations:
The guide-pin/bushing approach is commonly used in high-precision forming applications where dimensional consistency is critical. This design provides:
- Better flatness compared to standard guide systems
- Superior stability for long production runs
- Higher precision requirements for the molds themselves
This means that the JT-M-006 is optimized for manufacturers who use high-precision tooling and require the maximum stability that flat-plate forming can provide.
2. Magnetic Levitation Linear Motor Feeding System
The JT-M-006 features advanced magnetic levitation technology:
- ±0.002mm repeat accuracy — A 10× improvement over conventional servo-driven systems
- Contactless operation — No mechanical wear, no backlash, no friction
- Цифровая регулировка хода — Operator inputs stroke length directly through the HMI
- High-speed capability — Supports production speeds of up to 380 meters/hour
3. Precision Servo-Controlled Punching System
The punching system features a Panasonic 750W servo motor paired with a CRK-80 electric cylinder:
| Особенность | Преимущество |
|---|---|
| Servo-controlled speed | Punching speed adjustable through HMI |
| Digital depth control | Punching depth set via touchscreen |
| ±0.01mm repeat accuracy | Consistent hole quality across all production runs |
| Fast setup | Parameters changed in seconds, not minutes |
The punching module also features a pulley positioning or punch correction device that ensures edge holes remain consistently accurate throughout the production run.
4. Track Stabilization System
Этот cylinder pusher system on the track ensures the tape remains stable during heating and forming:
- Purpose: Eliminates tape movement during critical forming phases
- Benefit: Guarantees the stability of the F value—a critical dimension for SMT compatibility
- Mechanism: Cylinder pusher provides consistent pressure without operator intervention
5. High-Precision Optical Digital Readout
Both the forming and punching modules are equipped with a high-precision optical digital readout system с ±0.005mm accuracy:
- Real-time visual feedback — Operators see displacement values when adjusting P2 and F values
- One-step positioning — Eliminates trial-and-error adjustments
- Reduced setup time — Critical for manufacturers with frequent changeovers
6. Superior Component Quality
| Компонент | Технические характеристики |
|---|---|
| ПЛК | Mitsubishi (Япония) |
| HMI | Weintek (Тайвань) |
| Feeding Motor | CRK High-Precision Magnetic Levitation Linear Motor |
| Punching Motor | Panasonic 750W servo (Japan) |
| Punching Actuator | CRK-80 electric cylinder |
| Optical System | High-Precision Digital Display (±0.005mm) |
| Linear Guides | High-Precision (X-Y) |
| Регулятор температуры | Omron (Япония) |
| Цилиндры | SMC (Япония) |
| Электромагнитные клапаны | FESTO (Германия) |
| Источник питания | С добрыми намерениями |
| Реле | Шнайдер |
| Castors | FOMA (Moving/positioning integrated anti-vibration) |
7. Four Forming Methods
The JT-M-006 supports four distinct forming methods:
| Метод формования | Описание | Наиболее подходит для |
|---|---|---|
| Формование с помощью струи воздуха | Сжатый воздух вдавливает нагретую ленту в полость | Тонкие материалы, неглубокие карманы |
| Формование мужских форм | Выпуклая форма вдавливает ленту в полость | Глубокие карманы, плотные материалы |
| Формовка с механической поддержкой | Сочетание механической формовки и формовки под давлением воздуха | Сложные геометрические формы |
| Обратное выдувное формование | Давление воздуха с обратной стороны способствует формированию | Материалы с высокой усадкой |
8. Fully Automated Production
The JT-M-006 integrates the complete production flow:
- Автоматическая подача — Magnetic levitation motor with digital stroke control
- Автоматическая резка — Точная резка готовой ленты
- Автоматическая перемотка — Consistent tension control
- Трехрежимная работа — Each station can be set to “Auto,” “Manual,” or “Stop”
Отраслевые стандарты и эксплуатационные характеристики
The JT-M-006 is designed to meet EIA-481-D specifications for embossed carrier taping of surface-mount components.
With its combination of magnetic levitation precision (±0.002mm feeding accuracy) and guide-pin/bushing stability, the JT-M-006 delivers performance at the highest tier of flat-plate carrier tape forming systems.
Key challenges in flat-plate forming include:
- Maintaining flatness — The upper and lower plates must remain parallel to ensure consistent pocket depth
- Controlling thermal expansion — Heat affects both the material and the forming tooling
- Minimizing wear — Moving parts must maintain precision over millions of cycles
The JT-M-006 addresses each of these challenges through its precision-engineered module guidance system, advanced thermal management, and high-quality components.
Operator-Friendly Design
The JT-M-006 is engineered for minimal operator skill requirements:
- Zero-experience friendly — Simplified setup procedures
- Digital parameter control — All critical parameters set through touchscreen HMI
- Optical positioning guidance — Visual feedback eliminates guesswork
- Quick setup — Faster changeovers than conventional mechanical systems
- Short adjustment time — Low material loss, low defect rate
Why Choose the JT-M-006?
1. Superior Module Stability
Этот guide-pin and bushing design on heating, forming, and punching modules provides:
- Better flatness than standard linear guide systems
- Superior stability under all operating conditions
- Consistent pocket depth across the full tape width
- Long-term precision through reduced wear
This stability is particularly important for wide tapes (up to 120mm) where slight variations in flatness can cause significant dimensional errors.
2. Precision Feeding
Этот magnetic levitation linear motor delivers ±0.002mm repeat accuracy:
- 10× better than conventional servo-driven systems
- Contactless operation — no wear, no backlash
- Цифровое управление for quick setup and changeover
3. Wide Format Capability
With support for tape widths up to 120mm, the JT-M-006 accommodates the broadest range of applications in its class.
4. Advanced Punching System
Этот Panasonic servo electric cylinder предусматривает:
- Digital speed and depth control through the HMI
- Consistent hole quality across all production runs
- Punch correction device ensures edge holes remain accurate
5. Enhanced Production Stability
Этот cylinder pusher track system ensures F-value stability—a critical quality parameter for wide tapes.
6. Durability and Long Service Life
All modules feature full steel construction with chrome plating, providing excellent corrosion resistance.
7. Low Defect Rate
The machine’s optimized design results in:
- Short adjustment times
- Low material loss
- Low defect rates
- Minimal customer complaints
Приложения
- Ultra-high-precision semiconductor packaging — Critical IC components requiring maximum dimensional stability
- Производство поверхностного монтажа — Совместимость с высокоскоростным оборудованием для установки компонентов
- Сборка светодиодных модулей — Специализированная транспортировочная лента для светодиодных компонентов
- Автомобильная электроника — Deep-cavity packaging for sensors, connectors, and control modules
- Medical electronics — High-precision carrier tape requiring documented process stability
- Consumer electronics — Diverse product lines with varying tape specifications
- OEM/contract manufacturing — Flexible production for customers with demanding quality requirements
Заключение
The JT-M-006 Ultra-High-Precision Flat-Plate Carrier Tape Forming Machine represents the pinnacle of flat-plate forming stability. With guide-pin and bushing design on all critical modules, magnetic levitation linear motor feeding (±0.002mm accuracy), and wide-format capability up to 120mm, this system delivers the dimensional consistency that demanding semiconductor, SMT, and automotive electronics manufacturers require.
For manufacturers who require the maximum stability available in a flat-plate forming system, the JT-M-006 offers performance that standard machines cannot match—backed by proven components and an operator-friendly design.
Note: The guide-pin/bushing design requires high-precision molds to achieve optimal results. Jenten can provide guidance on mold specifications and recommended tooling suppliers.
Для получения подробных технических характеристик и информации о ценах, пожалуйста, обратитесь к нашему отделу продаж.
О компании Jenten: Компания Jenten (Хэнань Цзиньтэн Кэцзи) занимается разработкой и производством высокопроизводительного оборудования для формирования лент-носителей, предназначенного для предприятий полупроводниковой, SMT, светодиодной и бытовой электроники. Ассортимент нашей продукции включает плоскопанельные и роликовые машины для формирования лент-носителей, системы перемотки, оборудование для плазменной очистки, а также решения для маркировки лент-носителей.
Следующая статья из этой серии: [JT-C-001 Carrier Tape Rewinding Machine] | [Comparing Flat-Plate Configurations: Which Model Is Right for You?]
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