Электрическая печь для сушки струйным обдувом JT-101-4BS
Compact High-Performance Drying for Medium-Volume Carrier Tape Production
Введение
The JT-101-4BS Electric Blast Drying Oven is a medium-capacity industrial drying solution engineered for carrier tape production environments where efficient material pre-treatment is essential but floor space is at a premium. With a 640-liter chamber, two-blower forced air circulation, and precise temperature control up to 300°C, this oven delivers reliable, uniform drying for PC, PS, and PET sheets before they enter the forming line.
In carrier tape manufacturing, raw material conditioning is a prerequisite for consistent forming quality. Hygroscopic thermoplastics absorb ambient moisture, and if this moisture is not removed before heating, it vaporizes during forming, creating defects that compromise pocket integrity . The JT-101-4BS addresses this requirement through precision temperature control and efficient airflow that ensures uniform drying across every batch.
Key Technical Specifications
| Параметр | Технические характеристики |
|---|---|
| Model | JT-101-4BS |
| Series | DHG Series Electric Blast Drying Oven |
| Heating Location | Rear-mounted heating (default) |
| Chamber Material | Stainless steel |
| Chamber Dimensions (H×W×D) | 800mm × 800mm × 1000mm |
| Chamber Volume | 640 Liters |
| Voltage / Power | 380V / 4500W (4.5kW) |
| Temperature Range | Ambient +10°C to 300°C |
| Temperature Resolution | 0.1°C |
| Timing Range | 99 hours 99 minutes, or continuous operation |
| Number of Blowers | 2 |
| Blower Speed Control | Yes (high/low speed adjustment) |
| Number of Shelves | 6 shelf positions |
| Shelf Spacing | 14 cm |
| Standard Shelves Included | 2 |
| Overall Dimensions (H×W×D) | 1300mm × 910mm × 900mm |
The Critical Role of Medium-Capacity Drying
For many carrier tape production operations, medium-capacity drying offers the optimal balance between throughput and efficiency. The JT-101-4BS is designed for:
- Production lines with moderate material consumption — Where a 960-liter oven would be underutilized
- Facilities with limited floor space — Where a compact footprint is essential
- Multiple-material production — Where frequent material changes benefit from smaller batch sizes
- Research and development — Where material trials require controlled, repeatable drying conditions
In carrier tape production, material drying is not optional—it is essential. PC, PS, and PET sheets typically require drying at temperatures between 120°C and 150°C for 2–4 hours depending on material thickness and initial moisture content . The JT-101-4BS provides the controlled environment necessary for this critical process step.
Precision Engineering for Efficient Drying
1. Two-Blower Air Circulation System
The JT-101-4BS features a forced air circulation system with two blowers that provide:
- Uniform temperature distribution — Consistent heating across all shelf positions
- Efficient moisture removal — Continuous air exchange carries away evaporated moisture
- Reduced drying time — Active circulation accelerates the drying process compared to static ovens
The blowers offer high/low speed adjustment, allowing operators to optimize airflow for different material types and batch sizes.
2. Precise Temperature Control
The JT-101-4BS provides accurate thermal regulation with:
- Wide operating range — Ambient +10°C to 300°C accommodates all common carrier tape materials
- 0.1°C temperature resolution — Fine adjustment capability for sensitive materials
- Digital control — Microprocessor-based temperature regulation
3. Practical Chamber Capacity
The 640-liter chamber with 800mm × 800mm × 1000mm internal dimensions provides:
- Adequate capacity for medium-volume production — Supports moderate throughput requirements
- Flexible loading — Six shelf positions with 14cm spacing
- Stainless steel construction — Prevents contamination and ensures easy cleaning
4. Flexible Operation
The oven supports multiple operational modes:
- Timed operation — Up to 99 hours 99 minutes
- Continuous operation — For uninterrupted production
- High/low blower speed — Adjustable airflow
- Rear-mounted heating — Efficient heat distribution
5. Compact Footprint
With overall dimensions of 1300mm × 910mm × 900mm, the JT-101-4BS occupies a practical floor space that fits comfortably in most production facilities.
Applications in Carrier Tape Production
- Medium-volume raw material drying (pre-forming) — PC, PS, and PET sheets for moderate production lines
- Pre-heating for forming lines — Consistent material temperature
- Small-batch processing — Ideal for facilities with frequent material changes
- Material trials and testing — Controlled drying conditions for quality verification
Why Choose the JT-101-4BS?
1. Optimal Medium Capacity
With 640 liters of chamber volume, the JT-101-4BS provides sufficient capacity for moderate production volumes without occupying excessive floor space.
2. Compact Footprint
The practical overall dimensions (1300mm × 910mm × 900mm) make this oven suitable for facilities where space is limited.
3. Precise Temperature Control
0.1°C resolution and digital control ensure consistent material conditioning.
4. Efficient Airflow
Two blowers with high/low speed adjustment provide uniform temperature distribution.
5. Flexible Configuration
6 shelf positions, 2 standard shelves, and continuous or timed operation adapt to different production requirements.
6. Durable Construction
The stainless steel chamber and robust construction ensure long service life.
Заключение
The JT-101-4BS Electric Blast Drying Oven delivers reliable, uniform drying in a compact, practical package. By ensuring that PC, PS, and PET materials are properly conditioned before forming, this oven helps prevent moisture-related defects and maintain the dimensional accuracy required by EIA-481-D standards—all while fitting comfortably into production facilities with limited floor space.
For detailed technical specifications and pricing information, please contact our sales team.