JT-101-7BF High-Precision Electric Blast Drying Oven

Large-Capacity Precision Drying for High-Volume Carrier Tape Material Processing

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서론

The JT-101-7BF High-Precision Electric Blast Drying Oven is a large-capacity industrial drying solution engineered for high-volume pre-treatment of thermoplastic materials used in carrier tape manufacturing. With a massive 1,680-liter chamber and high-precision temperature control, this oven is designed for production environments where consistent material conditioning across large batches is essential for maintaining forming quality and production efficiency.

In carrier tape production, the relationship between drying parameters and final product quality is well established. The polymeric sheet must be heated to its softening temperature, typically between 120°C and 300°C, depending on the material gauge and type . Any residual moisture present in the material vaporizes during this heating, creating bubbles, voids, or surface defects that compromise pocket integrity and cause rejects. For high-volume production lines where material consumption is continuous, a large-capacity oven with precise temperature control is essential to ensure uninterrupted, consistent material supply to the forming machine.

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주요 기술 사양

매개변수	사양
모델	JT-101-7BF (High-Precision Model)
시리즈	DHG 시리즈 전기식 열풍 건조 오븐
챔버 재질	스테인리스강
챔버 크기 (높이×너비×깊이)	1400mm × 1000mm × 1200mm
실 용적	1,680 Liters
전압 / 전력	380V / 10kW
온도 범위	주변 온도 +10°C ~ 300°C
온도 분해능	0.1°C
온도 변동	±0.2°C
가열 속도	조절 가능 (빠른 모드/느린 모드)
전체 치수 (높이×너비×깊이)	1600mm × 1200mm × 1500mm

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Why High-Precision Drying Matters

Thermoplastic materials used for carrier tape—PC, PS, and PET—are inherently hygroscopic, absorbing moisture from the surrounding air. As documented in carrier tape manufacturing patents, drying plastic sheets before processing is essential to evaporate extant moisture . During the forming process, the tape is heated to its softening point, and any moisture present vaporizes, causing:

• 표면 기포 및 공극 — 육안 검사에서 불합격 판정을 받은 외관 결함
• 포켓 변형 — 포켓 깊이(K0) 및 형상의 불일치
• 충격 강도 저하 — 기계적 특성의 저하
• Poor dimensional stability — Shrinkage and warpage after cooling

For high-precision carrier tape applications—such as semiconductor IC packaging where pocket dimensions must meet ±0.03mm tolerances—even minor variations in material conditioning can cause rejects . The JT-101-7BF’s high-precision temperature control ensures consistent material conditioning batch after batch, supporting the tight tolerances required by EIA-481-D standards.

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Precision Engineering for Large-Volume Processing

1. 고정밀 온도 제어

The JT-101-7BF features advanced temperature control technology:

• ±0.2°C의 온도 변동 — Maintains stable thermal conditions throughout the drying cycle
• 0.1°C의 온도 분해능 — 민감한 소재에 대한 정밀 조정 기능
• 넓은 작동 범위 — 10°C ~ 300°C의 주변 온도 범위에서 모든 일반적인 캐리어 테이프 재질을 지원합니다.

Temperature stability is essential for processing thermoplastics without degrading their properties. Maintaining the target temperature within ±0.2°C ensures that materials are conditioned uniformly across the entire batch.

2. Massive Processing Capacity

With a 1,680-liter chamber and dimensions of 1400mm × 1000mm × 1200mm, the JT-101-7BF provides substantial processing capacity:

• High-volume material processing — 연속 생산 라인을 지원합니다
• Large-format material compatibility — Accommodates wide rolls up to 1000mm width
• Reduced loading frequency — Fewer batch changes increase overall efficiency

3. 가열 속도 조절 기능

The oven features adjustable heating rate (fast/slow modes), allowing operators to optimize the thermal profile for different material types:

• 빠른 가열 — For materials that tolerate rapid temperature changes
• 서서히 가열 — For materials requiring gradual temperature increase to prevent thermal stress

4. 스테인리스강 구조

그 스테인리스강 챔버 provides:

• 내식성 — 긴 수명
• Easy cleaning — 민감한 물질의 오염을 방지합니다
• Durability — Maintains appearance and function in demanding production environments

5. Forced Air Circulation

Like other ovens in the series, the JT-101-7BF utilizes forced air circulation to ensure:

• 온도 균일성 — 모든 선반 위치에서 균일한 가열
• 효율적인 수분 제거 — 지속적인 공기 순환을 통해 증발한 수분을 배출합니다
• 건조 시간 단축 — Active air circulation accelerates the drying process

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캐리어 테이프 생산 분야의 응용

• 대량 원료 건조 (예형) — Large batches of PC, PS, and PET sheets
• Pre-heating for continuous forming lines — Maintaining consistent material temperature for uninterrupted production
• Large-format material processing — Wide rolls up to 1000mm width
• Quality assurance testing — Material stability verification at elevated temperatures

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Why Choose the JT-101-7BF?

1. 고정밀 온도 제어

±0.2°C의 온도 변동 그리고 0.1°C 분해능 ensure consistent material conditioning for demanding applications.

2. Massive Capacity

~와 함께 1,680 liters of chamber volume, the JT-101-7BF processes large material batches, supporting high-volume production lines and reducing loading frequency.

3. 가열 속도 조절 기능

Fast/slow heating modes provide flexibility for different material types and thicknesses.

4. Large-Format Compatibility

그 1000mm × 1400mm chamber accommodates wide material rolls, making it ideal for wide carrier tape production.

5. 내구성이 뛰어난 구조

그 스테인리스강 챔버 긴 수명을 보장하고 재료 오염을 방지합니다.

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결론

The JT-101-7BF High-Precision Electric Blast Drying Oven delivers the large capacity and precise temperature control that high-volume carrier tape manufacturers need for effective material pre-treatment. By ensuring that PC, PS, and PET materials are properly conditioned before forming, this oven helps prevent moisture-related defects, maintain dimensional accuracy, and support production that meets EIA-481-D quality standards.

자세한 기술 사양 및 가격 정보는 당사 영업팀에 문의해 주시기 바랍니다.